Constant Current Source Driving System for LED Heat Recovery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional LED driving systems face issues with voltage and current fluctuations, leading to heat loss, reduced luminous flux, and shortened LED service life due to the inability to handle high-voltage AC power directly and the need for series connection of LEDs, which results in all LEDs being affected if one is damaged.

Innovation Solution

A constant-current-source driving system comprising a power source module, primary and secondary working load modules, and a weighting controller connected to a variable-impedance controller, which compares current values to maintain a constant current and modulate impedance in real-time, ensuring stable operation and energy recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If diodes and resistors are used to control voltage polarity and limit current, then the LED can be protected from voltage damage, but voltage is lost and converted into heat

Engineering Contradiction:
ImproveLED protection from voltage damageVSAvoidvoltage loss converted to heat
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent recovers the voltage that would otherwise be lost in the driving circuit and uses it to drive a secondary load (such as a heating element or another LED string), converting the harmful voltage loss into useful energy output

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent uses a variable impedance controller to dynamically adjust the impedance parameters in real-time, enabling constant current control and optimizing the voltage distribution to minimize energy loss while maintaining LED protection

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If multiple LEDs are connected in series to reduce heat loss, then voltage loss is reduced, but if one LED is damaged, all LEDs in the circuit fail

Engineering Contradiction:
Improvevoltage loss reductionVSAvoidcircuit failure propagation
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent divides the LED circuit into multiple independent parallel branches, each with its own constant current control. This segmentation ensures that a failure in one branch does not affect other branches, maintaining overall system reliability while still using series connections within each branch to reduce heat loss

Inventive Principle:
Principle #1Segmentation

3Device complexity

If input current varies to drive the LED, then the circuit is simpler, but the luminous flux fluctuates and the LED may be damaged or have shortened service life

Engineering Contradiction:
Improvecircuit simplicityVSAvoidLED service life and luminous stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback control mechanism where the controller continuously monitors the current through the LED and adjusts the variable impedance in real-time to maintain constant current, ensuring stable luminous flux and extended LED service life

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses a dynamically adjustable variable impedance controller that adapts its resistance in real-time based on circuit conditions, enabling constant current control without requiring a completely complex circuit design

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11178739B2Constant current source driving system
Publication Date: 2021.11.16 IDESYN SEMICON CORP
  • US11178739B2 patent drawing
  • US11178739B2 patent drawing

AI summary

The present invention provides a constant-current-source driving system, comprising: a power source module, a primary working load module, a secondary working load module, and a weighting controller. The primary working load module is connected to the power source module in order to be driven by electricity provided by the power source module. The secondary working load module is connected to the primary working load module and parallel-connected to a variable-impedance controller. The weighting controller is connected to a first circuit of the variable-impedance controller and to a second circuit of the secondary working load module in order to obtain a first current value of the first circuit and a second current value of the second circuit, wherein the weighting controller compares a sum of the first current value and the second current value with a preset target current value and sends a control signal to the variable-impedance controller as feedback in order for a constant current to be supplied to the primary working load module.