Internally Confined LED Current Injection for Efficiency Droop

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Solution Overview

Problem

Current semiconductor-based LEDs face efficiency droop issues due to increased current density, leading to reduced luminous efficacy, as electrons and holes recombine non-radiatively at external surfaces, especially at higher current densities.

Innovation Solution

The development of LED devices with a confined current injection area, where a current spreading layer pillar is doped with a specific dopant type and surrounded by a cladding layer, allowing current confinement within the active layer, reducing lateral current spreading and non-radiative recombination, and enabling operation at lower current densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If current density is increased to improve luminance output, then brightness increases, but luminous efficacy decreases due to efficiency droop

Engineering Contradiction:
ImproveluminanceVSAvoidluminous efficacy
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The current spreading layer is segmented into a pillar structure with a central region and surrounding regions, creating distinct current injection zones. This segmentation allows current to be confined to specific areas, reducing lateral spreading and minimizing non-radiative recombination at external surfaces, thereby maintaining high luminous efficacy even at elevated luminance levels

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the LED structure are assigned different doping types and concentrations: the central region uses one dopant type while surrounding regions use opposite dopant types. This local quality variation creates electric field distributions that confine current injection to the central active area, reducing efficiency droop and improving luminous efficacy while maintaining required luminance output

Inventive Principle:
Principle #3Local quality

2Loss of energy

If LED active layer area is increased to reduce current density, then efficiency droop is reduced, but device area increases

Engineering Contradiction:
Improveefficiency droopVSAvoiddevice area
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

By creating localized regions with different doping characteristics within a compact structure, the invention achieves effective current density management without requiring large device areas. The doped and undoped regions work together to confine current injection, reducing efficiency droop in a small footprint

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention transitions from a planar current spreading approach to a three-dimensional pillar structure with vertical doping gradients. This dimensional change allows current confinement through vertical electric fields and doping profiles, achieving efficient current management in a compact vertical structure rather than requiring lateral expansion

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If current spreading layer is made wider to improve current distribution, then current uniformity improves, but lateral current spreading increases causing non-radiative recombination

Engineering Contradiction:
Improvecurrent distribution uniformityVSAvoidnon-radiative recombination
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The current spreading layer is divided into a central pillar region and surrounding regions with different doping types. This segmentation creates vertical current confinement that improves current distribution uniformity in the active layer while preventing lateral spreading into non-radiative recombination zones at the edges

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Undoped or oppositely doped surrounding regions act as intermediary barriers between the central current injection region and the external surfaces. These intermediary regions create electric field configurations that guide current vertically into the active layer while blocking lateral spreading, thus improving current uniformity without increasing non-radiative recombination

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances internal quantum efficiency and luminous efficacy by confining current internally, reducing non-radiative recombination and increasing light emission efficiency, even at lower current densities, thus overcoming the efficiency droop phenomenon.

Implementation Method 1

The first current spreading layer pillar is doped with a first dopant type and the second current spreading layer is doped with a second dopant type opposite the first dopant type

Methodology Applied
Scientific EffectDopant doping: Dopants

Implementation Method 2

As those defects become saturated radiative recombination dominates and efficiency increases

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Implementation Method 3

electrons and holes recombine non-radiatively at external surfaces, especially at higher current densities

Methodology Applied
Scientific EffectNon-radiative recombination:

Data Source

PatentUS11978825B2LED with internally confined current injection area
Publication Date: 2024.05.07 APPLE INC
  • US11978825B2 patent drawing
  • US11978825B2 patent drawing
  • US11978825B2 patent drawing

AI summary

Methods and structures for forming arrays of LED devices are disclosed. The LED devices in accordance with embodiments of the invention may include an internally confined current injection area to reduce non-radiative recombination due to edge effects. Several manners for confining current may include etch removal of a current distribution layer, etch removal of a current distribution layer and active layer followed by mesa re-growth, isolation by ion implant or diffusion, quantum well intermixing, and oxide isolation.