LED Data Link Indicator for Machine Troubleshooting

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Solution Overview

Problem

Current data link monitoring devices in machines are inefficient as they only indicate activity and require an 'install and see' approach to identify available information, leading to time-consuming troubleshooting when data links become inoperative.

Innovation Solution

A device using a light source with a controller that transmits queries to machines for different types of information, providing indications through LED states based on response availability and content, and transmitting data on available information to other devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current data link monitoring devices are used, then device complexity is reduced, but information availability identification becomes time-consuming

Engineering Contradiction:
Improveinformation identification efficiencyVSAvoidmonitoring device complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces a communication interface that actively queries the machine for information availability and translates the responses into human-readable formats. This intermediary component bridges the gap between the complex machine data systems and the user, automatically identifying available information without requiring the user to manually explore system parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If an 'install and see' approach is used, then ease of installation is improved, but troubleshooting time increases

Engineering Contradiction:
Improveinstallation easeVSAvoidtroubleshooting time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system performs preliminary actions by automatically querying the machine upon installation to identify what information is available on the data link. The communication interface proactively gathers information about available parameters, data links, and machine systems before the user needs to use them, so that when troubleshooting is needed, the information is already prepared and displayed.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If data link activity is merely indicated, then device complexity is minimized, but diagnostic capability is insufficient

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidmonitoring device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication interface implements feedback by continuously monitoring the data link and providing real-time information about available data, active data links, and machine system status. The system queries the machine and feeds back this information to the user in a structured format, enabling accurate diagnostics while maintaining reasonable device complexity through automated information gathering.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient identification of available data link information, reducing troubleshooting time by providing clear indications of information availability and enabling data transmission for improved machine monitoring and maintenance scheduling.

Implementation Method 1

The device includes a light source, wherein the light source includes a light-emitting diode (LED)

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Data Source

PatentUS10187288B2Communicating data link information using a light source
Publication Date: 2019.01.22 CATERPILLAR INC
  • US10187288B2 patent drawing
  • US10187288B2 patent drawing
  • US10187288B2 patent drawing

AI summary

A device and a method for communicating data link information associated with a machine is provided. The device includes a light source comprising a Light Emitting Diode (LED). The device includes a controller configured to transmit a query, to the machine, for different types of information related to the machine, the different types of information including a first type of information, a second type of information, and a third type of information. Upon receiving a response indicating the availability of one or more types of information among the different types of information, the controller is configured to provide a first indication, a second indication, a third indication, a fourth indication, or a fifth indication. The controller is further configured to transmit data regarding the one or more types of information that are available.