LED Lighting Module with Detachable Diffuser and Reflector

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Solution Overview

Problem

There is a need for a simple and efficient LED lighting module that allows for easy adjustment of light brightness and distribution angle by coupling with either a diffusing or reflecting portion, while also facilitating fastening and replacement.

Innovation Solution

The LED lighting module integrates an LED array with a detachable diffusing portion and a reflecting portion, utilizing protrusions and insertion members for secure coupling, allowing for adjustable light distribution and easy assembly/disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a diffusing portion or reflecting portion is coupled with the LED array to adjust light brightness and distribution angle, then the light output characteristics are improved, but the structural complexity and coupling difficulty increase

Engineering Contradiction:
Improvelight brightnessVSAvoidcoupling structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent divides the lighting module into separable components: the LED array and the diffusing/reflecting portions are independent modules that can be coupled or separated. The coupling structure includes protrusions on one component and corresponding insertion members on the other, enabling modular assembly and disassembly while maintaining simple individual component designs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling structure is designed to be universal, allowing the same protrusion-insertion member mechanism to accommodate both diffusing portions and reflecting portions. This multi-functional coupling design enables the LED array to work with different optical components using a standardized interface, reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If a diffusing portion or reflecting portion is coupled with the LED array to adjust light distribution angle, then the light distribution characteristics are improved, but the assembly and replacement difficulty increase

Engineering Contradiction:
Improvelight distribution angleVSAvoidassembly and replacement
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The module is segmented into independently coupleable parts with simple coupling interfaces. The protrusions and insertion members create a snap-fit or slide-fit connection that requires minimal assembly steps, allowing users to easily assemble or replace the diffusing/reflecting portions without complex tools or procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling structure incorporates dynamic elements such as elastic deformation of the insertion members or movable protrusions that facilitate easy insertion and removal. The design allows for tolerant alignment during assembly and secure locking once coupled, making the operation simple and quick

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables flexible adjustment of light brightness and distribution angle, simplifies the coupling process, and allows for the use of various diffusing sheets to optimize light output, enhancing the module's versatility and usability.

Implementation Method 1

a diffusion plate to diffuse light emitted from the at least one LED

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

a reflecting portion, detachably coupled with one of the LED array and the diffusing portion, reflects light emitted from the at least one LED

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS8770806B2Light emitting diode lighting module
Publication Date: 2014.07.08 SAMSUNG ELECTRONICS CO LTD
  • US8770806B2 patent drawing
  • US8770806B2 patent drawing
  • US8770806B2 patent drawing

AI summary

A light emitting diode (LED) lighting module is provided including an LED array, and at least one of a diffusing portion and a reflecting portion. The LED array, equipped with at least one LED, may include a side wall which surrounds the at least one LED. The diffusing portion may be detachably coupled to the LED array and may include a diffusion plate which diffuses light emitted from the at least one LED The reflecting portion may be detachably coupled to one of the LED array and the diffusing portion and may reflect light emitted from the at least one LED. The LED array may be selectively coupled with the diffusing portion, the reflecting portion, or both the diffusing portion and the reflecting portion.