Universal Dimmer Interface Circuit for LED Compatibility

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Solution Overview

Problem

Conventional dimmer circuits designed for traditional light sources cannot be directly applied to LEDs, requiring separate converting circuits that are costly and prone to damage from operational errors, leading to increased development time and production costs.

Innovation Solution

A circuit structure that receives and converts control signals from variable resistors or DC voltage sources to control LED light sources, incorporating a control circuit module, optocoupler, and protection circuit with diodes and resistors to protect against reversed voltage polarities and overvoltage, allowing interchangeable use with existing dimmer circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If converting circuits are specially designed for different dimmer circuit types (resistive, voltage, PWM), then compatibility with specific dimmer circuits is achieved, but development time and production cost increase

Engineering Contradiction:
Improvecompatibility with dimmer circuitsVSAvoiddevelopment time and production cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs a universal converting circuit that can interface with multiple types of dimmer circuits (resistive, voltage, PWM) through a single standardized interface. The control circuit module automatically adapts to different input types without requiring separate circuit designs, thereby reducing development time and production costs while maintaining compatibility across different dimmer types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces an intermediary control circuit module that acts as a mediator between the dimmer circuit and the LED driver. This intermediary component receives various input signals from different dimmer types and converts them into a unified control format, eliminating the need for separate converting circuits for each dimmer type.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If protection mechanisms are added to prevent damage from operational errors (reversed polarity, overvoltage), then component safety is improved, but circuit complexity and cost increase

Engineering Contradiction:
Improvecomponent safetyVSAvoidcircuit complexity and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates protection circuits that proactively prevent damage before it occurs. Diodes are strategically placed to block reversed polarity voltages, and voltage clamping circuits are designed to limit overvoltage conditions before they can damage sensitive components. This preliminary protective action ensures component safety without requiring complex real-time monitoring systems.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent utilizes the harmful effects of reversed polarity and overvoltage by converting them into protective mechanisms. For example, diodes that would normally block current are positioned to specifically intercept and redirect harmful reversed polarity voltages, turning a potential failure mode into a protective feature that guides excess voltage away from sensitive components.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the use of conventional dimmer circuits for LEDs, reducing development and production costs while providing foolproof protection against voltage errors, thus enhancing economic benefits and component safety.

Implementation Method 1

the optocoupler receives and converts the control signal from the control circuit module into an operating signal to be outputted

Methodology Applied
Scientific EffectOptocoupler conversion:

Implementation Method 2

the cathode of the first diode is connected to the first terminal, the cathode of second diode is connected to the positive terminal of the DC power supply, while the anode of the second diode is connected to the second terminal

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 3

one end of the first resistor is connected to the positive terminal of the DC power supply, while the other end of the first resistor is connected at a node A, the second resistor is provided between the node A and the input end of the control circuit module

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentEP3030051B1Signal converter circuit for dimming of a light source
Publication Date: 2018.09.19 YU JING ENERGY TECHNOLOGY CO LTD
  • EP3030051B1 patent drawingFigure 1
  • EP3030051B1 patent drawingFigure 2
  • EP3030051B1 patent drawingFigure 3

AI summary

An isolation dimmer circuit structure includes a control circuit module having an input end for receiving a sensing signal and an output end for outputting a control signal. An optocoupler is provided between the control circuit module and a light source power supply circuit. The light source power supply circuit is further connected to a light source. A protection circuit includes first and second resistors and first and second diodes. The first resistor is connected in series between the positive terminal of a DC power supply and the anode of the first diode, forming a node A, the cathode of the first diode is connected to a first terminal of a control input end connected to a traditional dimmer circuit to form an overvoltage protection mechanism. The second resistor is provided between the node A and the input end of the control circuit module, and the second diode is provided between the positive terminal of the DC power supply and a second terminal of the control input end to form a reverse voltage protection mechanism.