LED Dimmer Phase Angle Control for AC to DC Conversion

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Solution Overview

Problem

Incandescent dimmers are not suitable for LED lamps due to their differing construction, leading to operational and equipment problems, and there is a need for an efficient dimming control method that can handle LED-specific features like color control and enhanced monitoring.

Innovation Solution

A dimming system that determines the phase angle of AC power to provide DC power to LED lamps, allowing for adjustable brightness between maximum and off conditions while maintaining a constant minimum power level for circuit components, and enabling communication between the dimmer and control unit for intelligent control and feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If incandescent dimmers are used with LED lamps, then dimming functionality is achieved, but operational problems and equipment damage occur

Engineering Contradiction:
Improvedimming functionalityVSAvoidoperational safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A specialized LED dimmer circuit acts as an intermediary between the AC power source and the LED lamp. This dimmer includes a bridge rectifier to convert AC to DC, a phase angle detection circuit to determine the timing of voltage application, and a controllable switch (such as a TRIAC or MOSFET) to regulate power delivery. This intermediary circuit adapts the incandescent-style dimming approach to be compatible with LED requirements, preventing direct connection issues while maintaining dimming functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If constant power is provided to LED circuit components, then functionality is maintained, but dimming range is limited

Engineering Contradiction:
Improvecircuit component functionalityVSAvoidbrightness control range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The dimmer circuit applies different power levels to different parts of the system. The LED lamp receives variable power for dimming control, while the control circuitry and monitoring components receive a constant minimum power level to maintain functionality. This is achieved through separate power management paths where the main power switch controls LED power while a regulated supply ensures continuous power to control circuits.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dimmer uses periodic pulse width modulation (PWM) or phase-cut techniques to deliver power. By varying the duty cycle or phase angle of periodic power pulses to the LED, broad dimming control is achieved while ensuring the LED receives adequate power during active periods. The control circuit operates continuously with periodic measurement and adjustment cycles.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If sophisticated electronic components are included in LED lamps, then additional functionality is enabled, but compatibility with traditional dimmers is lost

Engineering Contradiction:
Improveadditional functionalityVSAvoiddimmer compatibility
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The LED dimmer system is designed with multi-functionality to handle various LED lamp types and features. The control circuit can detect and adapt to different LED configurations, support multiple dimming protocols, and accommodate additional features like color control or monitoring. This universal design maintains compatibility across different LED products while enabling sophisticated functionality through a single adaptable interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides safe and efficient dimming of LED lamps, enabling control of brightness, color, and monitoring, while maintaining the functionality of LED circuitry and allowing for coordinated control of multiple lamps, similar to incandescent dimmers but tailored for LED technology.

Implementation Method 1

The dimmer may be configured to receive electrical power from an alternating current (AC) source, and to determine a phase angle of the received AC power

Methodology Applied
Scientific EffectPhase angle detection:

Implementation Method 2

The dimmer may provide direct current (DC) power to the LED lamp based on the determined phase angle

Methodology Applied
Scientific EffectAC to DC conversion:

Data Source

PatentUS9370068B2Dimming and control arrangement and method for solid state lamps
Publication Date: 2016.06.14 LEVITON MFG CO INC
  • US9370068B2 patent drawing
  • US9370068B2 patent drawing
  • US9370068B2 patent drawing

AI summary

A system and method are disclosed for dimming light emitting diode (LED) lamps. A control unit is coupled to a dimmer and LED lamp. The dimmer receives power from an AC source and determines a phase angle of the AC power. The dimmer provides DC power to the lamp based on the phase angle. The control unit sends a control signal to the dimmer during a first portion of each half sine-wave of the received AC power. The control signal causes the dimmer to modify at least one function of the lamp. A plurality of LED lamps may be associated with a single dimmer, and the dimmer may individually instruct the lamps to modify their operational characteristics. The dimmer may send an operational signal back to the control unit. The operational signal may represent end of life information for the associated LED lamp. Other embodiments are described and claimed.