Low Voltage Controller for LED Dimming and CCT Tuning

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Solution Overview

Problem

Conventional LED dimming systems face issues with compatibility, energy efficiency, and CCT tunability, leading to inconsistent performance, power factor imbalances, and limited control over LED lighting devices, particularly in residential and commercial settings.

Innovation Solution

A system utilizing two low-voltage controllers for dimming and CCT tuning, which converts these signals into PWM signals to control multiple LED light sources, maintaining an acceptable power factor and ensuring consistent dimming and CCT across all devices in a zone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional TRIAC or phase-cut dimmers are used with LED-based lighting devices, then energy efficiency is improved, but dimming compatibility and performance consistency deteriorate

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddimming compatibility
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a dimming control circuit as an intermediary component between the conventional TRIAC dimmer and the LED driver. This control circuit receives the phase-cut signal from the dimmer, processes it to determine dimming level, and generates appropriate PWM control signals for the LED driver. This intermediary layer resolves the incompatibility between conventional dimmers and LED loads while maintaining energy efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If single channel wall dimmers are used, then installation simplicity is improved, but control versatility for multiple LED devices deteriorates

Engineering Contradiction:
Improveinstallation simplicityVSAvoidcontrol versatility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The dimming control circuit is designed with multi-functionality to handle various dimming signals (phase-cut, 0-10V, PWM) and control multiple LED devices simultaneously. The circuit can operate in different modes (single channel or multi-channel) and supports both dimming and CCT tuning functions, making it universally applicable to various lighting scenarios while maintaining simple installation through standard wiring interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If conventional LED drivers are used, then device complexity is reduced, but power factor and harmonic distortion performance deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidpower factor imbalance
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a power factor correction (PFC) circuit as an intermediary component in the LED driver system. This PFC circuit processes the input AC power before it reaches the LED driving circuitry, correcting power factor and reducing harmonic distortion. The PFC circuit acts as a mediator between the AC power source and the LED driver, improving power quality without significantly increasing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If low voltage controllers are used for dimming and CCT tuning, then control precision is improved, but signal transmission distance and voltage drop issues worsen

Engineering Contradiction:
Improvecontrol precisionVSAvoidsignal transmission distance
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent employs PWM (pulse-width modulation) signaling for transmitting dimming and CCT control commands. PWM signals are periodic digital signals that encode control information in the duty cycle rather than voltage level, making them immune to voltage drop and electrical noise. This periodic action allows precise control signals to be transmitted over long distances through standard low-voltage wiring without degradation, resolving the distance limitation of low-voltage analog controllers.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9854640B2Solid-state lighting control with dimmability and color temperature tunability using low voltage controller
Publication Date: 2017.12.26 ALEDDRA INC
  • US9854640B2 patent drawing
  • US9854640B2 patent drawing
  • US9854640B2 patent drawing

AI summary

A dimming and correlated color temperature (CCT) tuning lighting system comprises a controller and multiple light-emitting diode (LED)-based lighting devices. Each lighting device comprises a control circuit, at least two LED driving circuits, and at least two types of LED-based light sources. When the controller receives low voltage dimming and CCT tuning signals from its inputs, it generates pulse-width modulated (PWM) dimming and CCT tuning signals delivered to the control circuit and at least two LED driving circuits in each of the multiple lighting devices, which then individually power the at least two types of LED-based light sources to emit a light with a lighting level and a CCT. The controller may be integrated in each of the multiple lighting devices to further simplify system design, ultimately achieving the lowest cost.