LED Display Diode Layout to Reduce Light-Induced Leakage

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Solution Overview

Problem

In LED display apparatuses, leakage current in switching elements due to light irradiation leads to decreased luminance, and there is a need for non-obstructive placement of switching and LED elements, which is challenging in existing designs.

Innovation Solution

A display apparatus with a substrate structure that includes a first diode element and a second diode element, where the second diode element is electrically connected to the terminals of the first diode element, and bump electrodes are formed using an electroplating method to facilitate electrical connections while minimizing space and obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a switching element is placed near LED elements to control their operation, then the display apparatus can achieve proper element placement and control functionality, but leakage current is generated in the switching element when irradiated with light from LED elements, causing decreased luminance

Engineering Contradiction:
Improveplacement freedom of switching elementVSAvoidleakage current in switching element
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

A transparent conductive oxide film is introduced as an intermediary layer between the switching element and the LED element. This film allows light to pass through to the LED element while blocking or reducing the light-induced leakage current in the switching element, thus resolving the contradiction between placement freedom and leakage current generation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes the transparent conductive oxide film to convert the harmful light-induced leakage current into a beneficial structure that maintains electrical connectivity while optically protecting the switching element. The film's transparency allows light transmission for LED operation while its electrical properties block harmful currents

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Adaptability or versatility

If the switching element is positioned to minimize obstruction in plan view for design freedom, then placement flexibility is improved, but the leakage current problem persists and luminance decreases

Engineering Contradiction:
Improvedesign freedomVSAvoidluminance
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The transparent conductive oxide film serves as a mediator that enables design freedom by allowing the switching element to be positioned without obstruction while simultaneously protecting against luminance degradation through light management and electrical isolation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional connection methods are used for mounting LED elements, then manufacturing is straightforward, but space usage is inefficient and design flexibility is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidspace usage
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent merges the connection terminal and the light-blocking function into a single integrated structure. The connection terminal includes both electrical connection functionality and the transparent conductive oxide film for light management, eliminating the need for separate components and reducing overall space requirements while maintaining manufacturing simplicity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces leakage current and allows for more flexible placement of switching and LED elements, enhancing luminance and design freedom by improving electrical connections and reducing space usage.

Implementation Method 1

a step (b) of forming a first bump electrode on the first terminal and a second bump electrode on the second terminal. The step (b) includes a step of forming the first bump electrode and the second bump electrode by an electroplating method

Methodology Applied
Scientific EffectElectroplating: Electroplating

Data Source

PatentUS20240347684A1Display apparatus and method of manufacturing the same
Publication Date: 2024.10.17 JAPAN DISPLAY INC
  • US20240347684A1 patent drawing
  • US20240347684A1 patent drawing
  • US20240347684A1 patent drawing

AI summary

Performance of a display apparatus is improved. A display apparatus includes: an LED element and a diode element. An anode electrode of the diode element is connected to a cathode electrode of the LED element through a second terminal pattern and a second bump electrode. A cathode electrode of the diode element is connected to an anode electrode of the LED element through a first terminal pattern and a first bump electrode.