LED Display Wall Power Redundancy and Diagnostics

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Solution Overview

Problem

Conventional LED display walls are vulnerable to power failures, where a single malfunctioning power supply unit can cause all connected modules to go dark, making it difficult to locate and diagnose faulty components, especially in large setups.

Innovation Solution

Implementing a redundant power supply system where outputs of other power units can be linked to continue operating modules, redistributing power to maintain display functionality, even if one unit fails, and using on-screen diagnostic displays to visualize status information, allowing for easier identification of faulty components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single power supply unit is used for a number of LED modules, then the system structure is simple and cost-effective, but the reliability decreases because all modules go black when one power supply unit fails

Engineering Contradiction:
Improveoperational continuityVSAvoidpower supply configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple power supply units are electrically connected in parallel through a matrix switch, allowing any failed power supply to be compensated by others. This merging of power sources ensures operational continuity while maintaining a relatively simple overall system structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system pre-configures multiple power supply units and establishes backup power pathways before any failure occurs. When a power supply unit fails, the previously established redundant power paths immediately activate, providing cushioning against the failure impact and maintaining display operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If multiple independent power supply units are used for different display modules, then the reliability improves as individual failures are isolated, but the system complexity and difficulty in locating faulty components increases

Engineering Contradiction:
Improvefailure isolationVSAvoidfault location identification
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The system incorporates real-time monitoring that provides feedback on the status of each power supply unit and display module. This feedback mechanism enables rapid identification of faulty components by displaying their actual operational state, eliminating the difficulty of locating failures in large display walls.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A central control unit acts as an intermediary between power supply units and display modules, managing power distribution and providing a unified interface for monitoring and diagnostics. This intermediary simplifies fault detection by centralizing status information from multiple independent components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If power is redistributed from working power supply units to compensate for a failed unit, then operational security is maintained, but the brightness intensity of the display decreases

Engineering Contradiction:
Improveoperational securityVSAvoiddisplay brightness
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

When a power supply unit fails, the remaining working units operate at increased capacity to compensate for the lost power. This partial excessive action maintains adequate brightness for operational purposes, though not necessarily at full original intensity, ensuring the display remains functional during failure conditions.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8902127B2Method for power sharing and controlling the status of a display wall
Publication Date: 2014.12.02 BARCO NV
  • US8902127B2 patent drawing
  • US8902127B2 patent drawing
  • US8902127B2 patent drawing

AI summary

Described is a method for power sharing of a display wall, in particular of a LED display wall having a plurality of display modules, and a plurality of N power supply units, each for driving a number of display modules, whereby during a failure of a first power supply unit of the plurality of N power supply units, the outputs of other power supply units are linked together such that the module or modules driven by the first and failed power supply continue(s) to operate, by redistribution of power from the other power supply units. Power sharing is also described in the context of a method for controlling the status of a display wall, in particular of a LED display wall, controlled by a central unit. The method includes collecting status and/or diagnostic information of the display wall inputted to the central unit; converting the status and/or diagnostic information to a picture; and displaying the picture on the display wall.