LED Docking Light Passive Heat Sink and Adjustable Mount

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current watercraft lighting systems face issues with high power consumption, thermal management, and adjustability, leading to unreliable and inefficient illumination for docking, as well as complex and intrusive installation methods.

Innovation Solution

A high-intensity LED-based docking light with a passive heat sink, circuitry for constant current regulation, and adjustable mounting options, designed for reduced power consumption and non-intrusive installation, addressing thermal and electrical variability in small watercraft systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high intensity LEDs are used to provide adequate illumination for docking, then illumination intensity is improved, but thermal management becomes problematic

Engineering Contradiction:
Improveillumination intensityVSAvoidthermal management
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

A thermally conductive but electrically insulating intermediary material is placed between the LED and the mounting surface to transfer heat away from the LED while preventing electrical short circuits. This intermediary resolves the contradiction by enabling thermal dissipation without compromising electrical safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces active thermal management systems with a passive heat dissipation design using thermally conductive materials and optimized mounting structures. This eliminates complex cooling mechanisms while effectively managing the thermal output of high-intensity LEDs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Use of energy by moving object

If standard LEDs are used to reduce power consumption, then power draw is reduced, but illumination intensity becomes insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoidillumination intensity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The patent modifies key parameters of the LED system including selecting high-efficiency LED types, optimizing forward current and voltage parameters, and adjusting thermal characteristics to maximize luminous output per unit of power consumed. This enables adequate illumination with reduced power draw compared to traditional lighting.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If hull mounted lighting devices are installed to provide docking illumination, then illumination coverage is improved, but installation complexity and intrusiveness increase

Engineering Contradiction:
Improveillumination coverageVSAvoidinstallation complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The lighting device is segmented into modular components including the LED assembly, mounting bracket, and sealing elements that can be installed separately. This segmentation simplifies installation by allowing step-by-step assembly without requiring complex integrated mounting procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting device is designed with universal features that allow installation on various hull types and configurations. The adjustable mounting bracket and adaptable sealing mechanisms enable the same device to be installed across different watercraft without requiring custom fabrication or complex installation procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Illumination intensity

If incandescent lamps are used to provide adequate illumination, then illumination intensity is sufficient, but heat generation compromises sealing effectiveness

Engineering Contradiction:
Improveillumination intensityVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces incandescent thermal radiation with LED electroluminescence, substituting a thermal-based illumination system with a cold-light emission system. This eliminates the harmful heat generation associated with incandescent lamps while maintaining adequate illumination intensity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Adaptability or versatility

If lights are made adjustable to account for varying operator positions and watercraft types, then adaptability is improved, but mounting system complexity increases

Engineering Contradiction:
ImproveadjustabilityVSAvoidmounting system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting system incorporates dynamic adjustability features such as adjustable mounting brackets and repositionable LED assemblies that allow the light direction and position to be modified after installation. This provides adaptability for different operator positions and watercraft types without requiring a complex multi-component mounting system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient, reliable, and adjustable illumination with reduced maintenance, minimizing power consumption and thermal issues while ensuring easy and secure mounting on watercraft, enhancing safety and efficiency during docking.

Implementation Method 1

the application of light emitting diodes (LEDs) but standard LEDs lack the volume or intensity necessary for adequate illumination

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

High intensity LEDs would be sufficient to the task but include thermal issues

Methodology Applied
Scientific EffectHigh intensity LED: Light Emitting Diode

Implementation Method 3

the base and bezel act as a passive heat sink to distribute the heat generated by the high intensity LEDs

Methodology Applied
Scientific EffectPassive heat sink: Heat Sink

Data Source

PatentUS9045082B2Non-invasive high intensity LED docking light and method for mounting
Publication Date: 2015.06.02 INNOVATIVE LIGHTING LLC
  • US9045082B2 patent drawing
  • US9045082B2 patent drawing
  • US9045082B2 patent drawing

AI summary

A hull mounted light for illuminating a place of portage to which a watercraft would come to dock. The docking light includes high intensity LED light sources for efficient illumination, an illuminated surface area on the exterior of the apparatus, a combination of circuits that compensates for the irregular operation of the watercrafts electrical system and a method of mounting that allows for adjustment after being operationally verified.