LED Drive Circuit Using Digital-to-Analog Current Control

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Solution Overview

Problem

Existing LED control systems rely on pulse width modulation, which can cause flicker and generate EMI noise, and lack high-resolution color and intensity control, especially when scaling to control multiple LEDs.

Innovation Solution

A system that uses a microprocessor to generate digital signals converted into direct current (DC) drive currents, allowing for precise control of LED brightness and color through various conversion circuits such as summing, digital-to-analog, frequency-to-voltage, and counting circuits, reducing flicker and EMI noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If pulse width modulation is used to control LED intensity, then LED brightness control is achieved, but flicker and EMI noise are generated

Engineering Contradiction:
ImproveLED brightness controlVSAvoidflicker and EMI noise
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces pulse width modulation (a time-based switching method) with analog voltage control that directly modulates the LED forward current. This substitution eliminates the switching action that causes flicker and EMI, while maintaining continuous brightness control capability through variable voltage levels applied to the LED junction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the control parameter from digital pulse width (time domain) to analog voltage level (amplitude domain). By varying the forward voltage applied to the LED, the current through the LED junction is directly controlled, achieving brightness modulation without the discontinuous switching that generates harmful electromagnetic interference and flicker.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If digital control signals are used for LED intensity control, then control resolution is improved, but conversion circuit complexity increases

Engineering Contradiction:
Improvecontrol resolutionVSAvoidconversion circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an operational amplifier as an intermediary device that simplifies the conversion process. The op-amp receives digital control signals and directly converts them to proportional analog voltages that drive the LED, eliminating the need for complex multi-stage DAC circuits while maintaining high control resolution through the op-amp's precise voltage scaling capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple LEDs are controlled individually, then color and intensity precision is improved, but system complexity increases

Engineering Contradiction:
Improvecolor and intensity precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple LED control channels into a single integrated circuit architecture. By using operational amplifiers that can handle multiple input signals and controlling multiple LEDs through shared control logic, the system achieves individual LED control precision while reducing overall system complexity through functional integration and resource sharing.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides high-resolution color and intensity control for LEDs, reduces flicker and EMI noise, and is scalable to manage multiple LEDs, making it suitable for various lighting applications.

Implementation Method 1

A first converter is included for converting the digital signal to one or more analog voltages. A second converter converts the one or more analog voltages into corresponding one or more drive currents, with each of the drive currents applied to at least one of the plurality of LEDs to cause the at least one of the plurality of LEDs to emit light.

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 2

The microprocessor is programmed to provide a plurality of digital signals to a summing circuit, which generates an analog voltage signal having a level dependent upon the digital signals.

Methodology Applied
Scientific EffectElectrical signal summation:

Implementation Method 3

The microprocessor is programmed to provide a digital signal to a frequency-to-voltage converter, which generates an analog voltage signal having a level dependent upon the digital signal.

Methodology Applied
Scientific EffectFrequency-to-voltage conversion:

Implementation Method 4

The microprocessor is programmed to provide a digital signal to a counting circuit, which generates an analog voltage signal having a level dependent upon the digital signal.

Methodology Applied
Scientific EffectCounting-to-voltage conversion:

Data Source

PatentUS8207686B2LED controller and method using variable drive currents
Publication Date: 2012.06.26 THE SLOAN COMPANY INC
  • US8207686B2 patent drawing
  • US8207686B2 patent drawing
  • US8207686B2 patent drawing

AI summary

A system and method is disclosed for illuminating a plurality of emitters such as light emitting diodes (LEDs). The system comprises a plurality of LEDs and a circuit to provide a digital signal. An LED drive circuit is included comprising a first converter for converting the digital signal to one or more analog voltages. The LED drive circuit further comprises a second converter that converts the one or more analog voltages into corresponding one or more drive currents. Each of the drive currents is applied to at least one of the plurality of LEDs to cause the at least one of the plurality of LEDs to emit light. The intensity of emission of the LEDs is related to the level of the applied drive current.