LED Drive Circuit Feedback Control for Intensity and Color Temperature

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Solution Overview

Problem

Existing LED lighting systems face challenges in efficiently controlling the intensity and color temperature of LED light sources, particularly in achieving smooth dimming and maintaining optimal operating conditions across varying load currents and voltages, which can lead to inconsistent light output and reduced efficiency.

Innovation Solution

A controllable lighting device comprising an LED light source, an LED drive circuit, a feedback circuit, and a control circuit that adjusts the average load current by controlling the conductive device's on-time and off-time, with a power converter circuit generating a bus voltage and a control circuit that adjusts the bus voltage to maintain optimal operating periods, allowing for precise intensity and color temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If PWM dimming technique is used to control LED intensity, then the average current can be adjusted to vary light output intensity, but the peak current must be maintained constant which requires precise control and increases device complexity

Engineering Contradiction:
Improvelight output intensityVSAvoidcontrol circuit complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the control circuit monitors the actual peak current through the LED string and adjusts the PWM duty cycle accordingly. This ensures that even when load conditions change, the peak current remains regulated while the average current varies to control intensity, resolving the contradiction between intensity control and control complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit dynamically adjusts the PWM duty cycle based on real-time feedback from the LED string's operating conditions. This dynamic adaptation allows the system to maintain peak current regulation while achieving smooth intensity dimming, reducing the need for overly complex fixed control mechanisms

Inventive Principle:
Principle #15Dynamics

2Illumination intensity

If CCR dimming technique is used to control LED intensity, then the DC current magnitude can be varied continuously, but this requires continuous current regulation which reduces efficiency and increases power loss

Engineering Contradiction:
Improvelight output intensityVSAvoidpower loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent employs PWM (pulse-width modulation) which uses periodic switching action rather than continuous current regulation. The control circuit switches the power supply on and off at high frequency, creating a pulsed current that averages to the desired intensity level. This periodic action eliminates continuous regulation requirements and significantly reduces power loss compared to CCR dimming

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

During the PWM on-time, the full peak current flows continuously through the LED string, ensuring optimal LED operation and efficiency. The useful action of current conduction is maintained continuously during the active period, while the overall average current is controlled by the duty cycle, avoiding the energy losses associated with continuous regulation

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If multiple parallel strings of LEDs are used to increase light output, then the current capacity increases, but current imbalance between strings occurs requiring additional regulation elements

Engineering Contradiction:
Improvelight output capacityVSAvoidcurrent balance regulation
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control circuit is designed to universally control multiple parallel LED strings through a single integrated control mechanism. By monitoring the combined current or using a shared feedback path, the control circuit regulates all strings simultaneously, eliminating the need for separate regulation elements for each string and reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the control functions for multiple parallel LED strings into a single control circuit that manages current distribution across all strings. This consolidation eliminates the need for separate current balance regulation elements for each string, reducing device complexity while maintaining current balance through unified control

Inventive Principle:
Principle #5Merging (Combining)

4Illumination intensity

If the operating period is extended to reduce peak current, then the average current can be reduced for dimming, but the frequency of operation decreases which may affect LED performance

Engineering Contradiction:
Improveaverage light outputVSAvoidoperating frequency
Core Design Contradiction:
Illumination intensityVSSpeed

Solution Approach 1:

The control circuit dynamically adjusts the PWM duty cycle to achieve the desired average current level while maintaining a fixed, optimal operating period. This dynamic adjustment of duty cycle rather than period allows intensity control without affecting the frequency-related LED performance characteristics

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter from operating period to duty cycle. By adjusting the duty cycle (the proportion of the period when the switch is on) rather than changing the period itself, the system can control average current for dimming while maintaining a constant, optimal operating frequency that preserves LED performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise control over the intensity and color temperature of LED light sources, ensuring consistent and efficient light output across a wide range of intensities and color temperatures, improving the overall performance and reliability of LED lighting systems.

Implementation Method 1

a light-emitting diode (LED) light source

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Data Source

PatentUS11877361B2Drive circuit for a light-emitting diode light source
Publication Date: 2024.01.16 LUTRON TECHNOLOGY COMPANY LLC
  • US11877361B2 patent drawing
  • US11877361B2 patent drawing
  • US11877361B2 patent drawing

AI summary

A controllable lighting device may comprise a drive circuit characterized by one or more cycles and a control circuit configured to control the drive circuit to conduct a load current through a light source of the lighting device. The control circuit may be configured to determine one or more operating parameters of the lighting device during a present cycle of the drive circuit based on a feedback signal indicative of a peak magnitude of the load current conducted through the light source. The control circuit may be able to adjust an average magnitude of the load current conducted through the light source so as to adjust an intensity of the light source towards a target intensity based on the operating parameters.