LED Drive Circuit with Segmented Arrays for Versatile Lighting

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Solution Overview

Problem

Conventional portable lighting devices using light emitting diodes (LEDs) are limited by deficiencies in optical components and drive circuits, leading to suboptimal performance in brightness, durability, power efficiency, and versatility, particularly in applications requiring high intensity and adjustable illumination modes.

Innovation Solution

A combination task lamp and flashlight with a tubular housing containing LED light sources and a power supply, featuring a lens system with aspherical and spherical refracting surfaces for optimized light distribution, and a circuit with a current selector and switching regulator to manage LED arrays for flood and spot light illumination, along with a single pole, single throw switch for independent control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple LED arrays are illuminated simultaneously to provide both flood and spot light, then illumination versatility is improved, but power consumption increases

Engineering Contradiction:
Improveillumination modesVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The lighting system is divided into separate LED arrays (first array for flood light, second array for spot light) that can be independently controlled. This segmentation allows selective illumination of specific areas based on operational needs, enabling the system to provide multiple illumination modes while managing power consumption by activating only the necessary arrays.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drive circuit includes dynamic control mechanisms that can independently regulate current to different LED arrays based on real-time operational requirements. The system can transition between different illumination modes (flood light only, spot light only, or both) by dynamically adjusting which arrays receive power and at what current levels, optimizing the balance between versatility and power consumption.

Inventive Principle:
Principle #15Dynamics

2Illumination intensity

If high current is supplied to LED arrays to increase brightness, then illumination intensity is improved, but heat generation increases

Engineering Contradiction:
ImprovebrightnessVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The drive circuit incorporates feedback mechanisms that monitor the operational state of LED arrays and adjust current supply accordingly. This feedback control allows the system to maintain optimal current levels that maximize brightness while preventing excessive heat generation, ensuring efficient operation across different illumination modes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes electrical parameters (current, voltage) supplied to different LED arrays based on the required illumination mode. By optimizing these parameters for each specific array and operational condition, the system achieves high brightness when needed while minimizing heat generation through precise parameter control rather than uniform high current application.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If separate drive circuits are used for each LED array to enable independent control, then operational flexibility is improved, but device complexity increases

Engineering Contradiction:
Improveindependent controlVSAvoidcircuit configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The drive circuit is designed as a multi-functional unit that can control multiple LED arrays through a single integrated circuit architecture. Rather than requiring completely separate drive circuits for each array, the universal drive circuit employs shared components (such as a common control chip, power management unit, and switching mechanism) that can be configured to operate different arrays independently, reducing overall device complexity while maintaining operational flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a portable, efficient, and versatile lighting device capable of producing high-intensity, uniform flood and spot light beams, addressing the limitations of existing LED-based lighting by optimizing optical components and electrical circuits.

Implementation Method 1

a lens system with aspherical and spherical refracting surfaces for optimized light distribution

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7402961B2Circuit for illuminating multiple light emitting devices
Publication Date: 2008.07.22 BAYCO PRODS INC
  • US7402961B2 patent drawing
  • US7402961B2 patent drawing
  • US7402961B2 patent drawing

AI summary

A single drive circuit is configured to drive disparate current loads of first and second combinations of compact light emitting devices with respective regulated constant currents. Standard push ON, push OFF latching switches provide independent control of the two lighting loads wherein each switch operates in three states including momentary ON, continuous ON, and OFF. The circuit is readily adapted to providing continuous or pulsed drive to the lighting arrays. Circuits for dimming control, strobe control, and a low battery indicator are also described.