LED Drive Circuit Automatic Switching for Segment Removal

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Solution Overview

Problem

Existing drive circuits for LED arrays are cumbersome to rewire when individual LEDs are cut from a set, as cutting the LEDs also disconnects the underlying drive circuitry, rendering them inoperable and requiring additional rewiring efforts.

Innovation Solution

A drive circuit system with a retained and removable circuit branch connected via a switching element to an electrical ground and a circuit break load, allowing the system to automatically form a closed circuit upon disconnection, enabling efficient continuation of operation without rewiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If LEDs are cut from a set to achieve desired length or configuration, then the LED segments can be customized for specific applications, but the underlying drive circuitry is also cut and forms an open circuit, rendering the retained LEDs inoperable without additional rewiring

Engineering Contradiction:
Improvecustomization of LED segment length and configurationVSAvoidoperability of retained LEDs after cutting
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The drive circuit is divided into multiple independent segments, each with its own switching element and circuit break load. When LEDs are cut at a designated location, the switching element automatically detects the open circuit condition and isolates the cut segment, allowing the other segments to continue operating independently without requiring rewiring.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drive circuit incorporates automatic detection and isolation functionality that operates without external intervention. When a cut occurs, the switching element automatically detects the open circuit condition and reconfigures the circuit to maintain operation of intact segments, eliminating the need for manual rewiring or additional tools.

Inventive Principle:
Principle #25Self-service

2Device complexity

If traditional drive circuitry is used with fixed connections, then the circuit structure is simple, but any cutting or disconnection requires cumbersome rewiring with additional tools and time

Engineering Contradiction:
Improvesimplicity of circuit structureVSAvoidtime required for rewiring after cutting
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The drive circuit transitions from a static, fixed connection structure to a dynamic, adaptive structure. Switching elements continuously monitor circuit integrity and automatically reconfigure connections in response to cutting or disconnection events, enabling the circuit to adapt its topology without manual intervention and eliminating rewiring time.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the drive circuit is designed as a single continuous circuit, then the overall circuit layout is simple, but cutting any portion disconnects the entire circuit and requires complete rewiring

Engineering Contradiction:
Improvesimplicity of overall circuit layoutVSAvoidability to remove individual LED segments
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The drive circuit is segmented into multiple independent operational units, each with its own switching element and circuit break load. This segmentation allows individual LED segments to be removed or cut without affecting the operation of other segments, while maintaining a relatively simple overall circuit layout that resembles traditional continuous designs.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8487537B2LED drive circuit
Publication Date: 2013.07.16 THE SLOAN COMPANY INC
  • US8487537B2 patent drawing
  • US8487537B2 patent drawing
  • US8487537B2 patent drawing

AI summary

A retained and a removable circuit connect together to form a closed circuit. A switching mechanism is connected between the retained and removable circuits and to a circuit break load. Upon disconnection of the circuit break load and/or the removable circuit, the switching mechanism automatically switches from an open circuit to a closed circuit to form a closed circuit with the retained circuit.