Self-Powered LED Driver Using Auxiliary Switch and Capacitor

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Solution Overview

Problem

Existing LED drivers face challenges in reducing circuit volume and production costs while maintaining a constant current supply for LED loads, often requiring additional power supply circuitry and increasing product costs due to the use of high voltage resistors.

Innovation Solution

The proposed LED driver method involves controlling a main power switch with a control circuit, using an auxiliary power switch to charge a capacitor to a predetermined stable voltage, which is then used as the supply voltage for the control circuit, eliminating the need for external power supply circuitry and simplifying the circuit structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional power supply circuitry is used to provide stable voltage for the control circuit, then the reliability of the control circuit is improved, but the circuit volume and device complexity increase

Engineering Contradiction:
Improvecontrol circuit stabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The LED driver circuit powers itself by using the LED load as a power source. The circuit extracts power from the LED current through a current-to-voltage conversion circuit, eliminating the need for external power supply circuitry. The control circuit is powered by this self-generated voltage, achieving self-service operation and reducing overall circuit complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The LED load serves dual functions: it performs its primary lighting function while simultaneously acting as a power source for the control circuit. The current flowing through the LED is converted to voltage that powers the control circuit, making the LED load universal for both illumination and power supply purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If high voltage resistors are used to provide power supply voltage, then the control circuit can operate reliably, but the production cost increases

Engineering Contradiction:
Improvecontrol circuit operationVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of using expensive high voltage resistors to generate supply voltage, the circuit uses itself to generate the required voltage. The LED current is converted to voltage through a conversion circuit, and this self-generated voltage powers the control circuit, eliminating the need for costly high voltage resistors and reducing production costs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The circuit changes the parameter conversion approach by transforming LED current into supply voltage through a current-to-voltage conversion circuit. This parameter transformation eliminates the need for high voltage resistors, achieving the same functional result with lower-cost components.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the capacitor charges to high voltage during main power switch operation, then energy storage is improved, but voltage instability affects control circuit operation

Engineering Contradiction:
Improveenergy storageVSAvoidvoltage stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The circuit employs feedback control through a voltage stabilization circuit that monitors the capacitor voltage and adjusts the charging process accordingly. When the voltage reaches a predetermined stable level, the stabilization circuit prevents further charging, ensuring voltage stability for the control circuit while maintaining adequate energy storage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces circuit volume and production costs, enables self-powered operation, and provides a stable voltage supply for the control circuit, enhancing the efficiency and reliability of the LED driver.

Implementation Method 1

charging a capacitor by the DC bus voltage through the auxiliary power switch when the main power switch is turned off, where the capacitor is charged until a voltage across the capacitor reaches a predetermined stable voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10542592B2LED driver and LED driving method
Publication Date: 2020.01.21 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US10542592B2 patent drawing
  • US10542592B2 patent drawing
  • US10542592B2 patent drawing

AI summary

A method of driving an LED can include: (i) controlling a main power switch by a control circuit of an LED driver; (ii) turning on an auxiliary power switch when the main power switch is turned on such that a DC bus voltage is provided to the main power switch through the auxiliary power switch, and the main power switch outputs a driving current to a load; (iii) charging a capacitor by the DC bus voltage through the auxiliary power switch when the main power switch is turned off, where the capacitor is charged until a voltage across the capacitor reaches a predetermined stable voltage; (iv) clamping the voltage across the capacitor at the predetermined stable voltage; and (v) using the clamping voltage across the capacitor as a supply voltage for the control circuit.