LED Driver Auxiliary Supply Stabilization via Dummy Load

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Integrated auxiliary power supplies in LED lighting drivers can cause lighting flicker due to fluctuating current demands, particularly in single stage, single string implementations, where the dynamic current consumption of components like microcontrollers is unpredictable, leading to visible issues at low lighting levels.

Innovation Solution

An LED lighting driver with a switched mode power supply and an auxiliary power supply circuit that includes a dummy load and a control circuit to stabilize the combined current draw of the auxiliary and dummy loads, using a current sense circuit to manage the connection of the dummy load in parallel with the auxiliary load, thereby maintaining a constant current and reducing flicker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an auxiliary power supply is integrated into the LED lighting driver, then the number of components is reduced and cost is lowered, but lighting flicker occurs due to fluctuating current demands from auxiliary components

Engineering Contradiction:
Improvenumber of componentsVSAvoidlighting stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A dummy load is introduced as an intermediary component between the auxiliary power supply and the LED lighting load. The dummy load absorbs excess current variations and stabilizes the overall current draw, preventing flicker while maintaining the integrated auxiliary power supply architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The circuit dynamically adjusts the effective load impedance by switching the dummy load in and out based on detected current conditions. This parameter change allows the system to maintain stable operation across varying auxiliary component current demands while keeping the integrated design.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a dummy load is always connected to stabilize current draw, then flicker is prevented, but power consumption increases

Engineering Contradiction:
Improvelighting stabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The dummy load connection is made dynamic rather than static. A control circuit monitors the current draw and selectively connects or disconnects the dummy load based on real-time conditions, allowing the system to maintain stability only when necessary and reduce power consumption when the auxiliary load is already stable.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses its own current sensing capabilities to automatically detect when dummy load compensation is needed and activates the dummy load only during those conditions. This self-regulating mechanism prevents unnecessary power consumption while maintaining lighting stability when required.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the impact of auxiliary supply demands on the lighting load, preventing flicker by maintaining a stable current draw, while also allowing for efficient operation by disabling the dummy load when flicker is not an issue, thus optimizing power consumption and performance.

Implementation Method 1

an auxiliary power supply circuit comprising a power supply inductor magnetically coupled to the main energy storage inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11083057B2LED lighting driver and drive method
Publication Date: 2021.08.03 SIGNIFY HOLDING BV
  • US11083057B2 patent drawing
  • US11083057B2 patent drawing
  • US11083057B2 patent drawing

AI summary

An LED lighting driver has a switched mode power supply which generates an auxiliary power supply. The auxiliary power supply has a dummy load, and a control circuit for controlling the connection of the dummy load in parallel with the auxiliary load in dependence on the current drawn by the auxiliary load. In this way, a current drawn by the auxiliary load is made more stable so that effects of auxiliary supply fluctuations on the light output are reduced.