LED Driver Self-Oscillation Using Transformer Auxiliary Winding

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Solution Overview

Problem

Conventional LED dimming systems require expensive control ICs and complex control strategies, making them costly and inefficient, and are not compatible with conventional dimming circuits.

Innovation Solution

A low-cost switching mode power electronic converter using a transformer with an auxiliary winding and passive components enables self-oscillation, eliminating the need for control ICs and allowing compatibility with various dimmer types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional dimming systems use control ICs for power switching and current regulation, then dimming control is achieved, but the system cost increases and device complexity increases

Engineering Contradiction:
Improvedimming controlVSAvoidcontrol IC requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements self-oscillation using the transformer's auxiliary winding to automatically generate control signals for power switching and current regulation. The circuit uses the transformer feedback winding to create an oscillating control signal that eliminates the need for external control ICs, allowing the system to regulate itself through inherent electromagnetic feedback mechanisms

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent removes the control IC component from the dimming system by extracting its functionality and replacing it with a passive self-oscillating circuit using the transformer auxiliary winding. This extraction eliminates the need for complex integrated circuits while maintaining dimming control capability through simpler electromagnetic components

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If control ICs are used for LED dimming, then power switching control is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvepower switching controlVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent replaces expensive control ICs with inexpensive passive components including the transformer auxiliary winding, capacitors, and resistors that form the self-oscillating circuit. These cheaper components achieve the same power switching control function without requiring costly integrated circuits, reducing overall manufacturing costs

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes electronic control IC-based systems with an electromagnetic self-oscillating system using the transformer auxiliary winding. This substitution replaces complex electronic control mechanisms with simpler electromagnetic induction and feedback principles, reducing component costs while maintaining control functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If additional power switches are added for bleeding and damping, then adequate control is achieved, but device complexity increases

Engineering Contradiction:
Improvebleeding and damping controlVSAvoidpower switch quantity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transformer auxiliary winding serves multiple functions simultaneously: it generates the oscillating control signal for power switching, provides current regulation feedback, and enables dimming control. This multi-functional component replaces what would otherwise require separate dedicated components for bleeding and damping control, reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves high power factor and operational efficiency at lower costs, enabling effective dimming without the need for control ICs and compatibility with multiple dimmer types.

Implementation Method 1

A transformer having an auxiliary winding in its primary winding stage is used. Using a transformer having an auxiliary winding, along with several passive components, the driver's converter can be self-oscillated.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10390391B2Driver for a light emitting diode (LED) lighting system
Publication Date: 2019.08.20 SAVANT TECHNOLOGIES LLC
  • US10390391B2 patent drawing
  • US10390391B2 patent drawing
  • US10390391B2 patent drawing

AI summary

Provided is a lighting system driver including a damper circuit. A power circuit is coupled to the damper circuit and includes a first portion of a winding of a transformer. Also included is an oscillating control circuit including a second portion of the winding of the transformer.