LED Driver Circuit Topology for Ballast Integration

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Solution Overview

Problem

Existing LED drivers with electrical ballasts are costly, voluminous, and difficult to control due to their two-stage converter design, which makes them unsuitable for efficiently driving LED loads that require constant current.

Innovation Solution

An LED driver design that includes a rectifying bridge, a rectifying and filtering circuit, a power switch controlled by a switching control signal, and detecting circuits to generate detection signals for a control circuit, which chops the DC current to maintain a constant current flow through the LED load, eliminating the need for a two-stage converter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a two-stage converter design is used in LED drivers with electrical ballasts, then the driver can provide stable current to LED loads, but the device becomes costly, voluminous, and difficult to control

Engineering Contradiction:
Improvestable current to LED loadVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the rectifying bridge and filtering circuit into a single integrated stage that directly processes AC input to provide stable DC current to LED loads. This merging eliminates the need for separate two-stage converter components, reducing device complexity while maintaining reliable current stabilization through the integrated power processing stage.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If a two-stage converter design is used in LED drivers, then current regulation can be achieved, but the product cost and size increase

Engineering Contradiction:
Improvecurrent regulation accuracyVSAvoiddriver size
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

The rectifying bridge and filtering circuit are merged into one compact integrated stage, eliminating redundant components and reducing overall driver size. This consolidation maintains precise current regulation capability while significantly reducing the physical volume of the driver circuitry.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates the unnecessary second converter stage from traditional two-stage designs, retaining only the essential rectifying and filtering functions in a single integrated circuit stage. This extraction removes redundant components that contribute to size and cost without compromising current regulation precision.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If traditional LED driver control circuits are used, then power switch timing can be regulated, but the control accuracy and responsiveness to load variations are insufficient

Engineering Contradiction:
Improvepower switch controlVSAvoidcontrol accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The control circuit continuously monitors the LED load current and provides feedback to dynamically adjust the power switch timing. This feedback mechanism enables precise real-time control of switch on/off times, accurately responding to load variations and maintaining optimal current regulation that surpasses traditional open-loop control methods.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves a simple circuit structure with high control accuracy, reducing product costs and size while maintaining a constant current flow to the LED load without requiring inductive components.

Implementation Method 1

a rectifying bridge configured to receive an AC current from an electrical ballast, and to generate a DC current

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a rectifying and filtering circuit coupled to the rectifying bridge, and configured to rectify and filter the DC current

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Data Source

PatentUS9560709B2LED driver and LED lighting device
Publication Date: 2017.01.31 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US9560709B2 patent drawing
  • US9560709B2 patent drawing
  • US9560709B2 patent drawing

AI summary

An LED driver can include: a rectifying bridge configured to receive an AC current from an electrical ballast, and to generate a DC current; a rectifying and filtering circuit coupled to the rectifying bridge, and configured to rectify and filter the DC current, and to drive an LED load; a power switch coupled between an input of the rectifying and filtering circuit and ground, and configured to be controlled by a switching control signal; a first detecting circuit configured to sample a current that flows through the LED load, and to generate a first detection signal; a second detecting circuit configured to sample an output current of the rectifying bridge, and to generate a second detection signal; and a control circuit configured to generate the switching control signal according to the first and second detection signals.