LED Driver Branch Switching for Current Overshoot Mitigation

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Solution Overview

Problem

Existing LED drivers face challenges in managing current overshoot and undershoot when switching between different sets of light emitting diodes (LEDs), particularly during transitions from low beam to high beam lighting, leading to a lack of output current and inaccuracy in duty cycle management.

Innovation Solution

The implementation of branch switches and a control module that dynamically manage power distribution by activating and deactivating power to different sets of LEDs, with the control module increasing supply voltage and dissipating excess power to maintain a target power level, thereby delaying the deactivation of lower power LEDs until the higher power LEDs are fully activated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the power module immediately increases voltage to activate higher power LEDs, then the higher power LEDs can be activated faster, but current overshoot and undershoot occur causing lack of output current

Engineering Contradiction:
Improveactivation speed of higher power LEDsVSAvoidoutput current stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control module delays the deactivation of the first set of LEDs until the second set of LEDs are fully activated. This preliminary action ensures that the power module has sufficient time to increase voltage and activate the higher power LEDs before switching off the lower power LEDs, preventing current overshoot and undershoot while maintaining stable output current throughout the transition.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the power module increases voltage to activate more LEDs, then the higher power LEDs can operate, but the existing LEDs may be damaged due to excessive power

Engineering Contradiction:
Improveability to operate different LED setsVSAvoiddamage to existing LEDs
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The control module waits for the second set of LEDs to be fully activated before deactivating the first set. This timing ensures that the power module voltage has stabilized at the appropriate level for the higher power LEDs, preventing sudden voltage changes from damaging the existing LEDs while still enabling the system to adapt between different LED configurations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control module monitors the activation status of the LEDs and uses this feedback to determine when to switch between sets. By waiting for confirmation that the higher power LEDs are fully activated before deactivating the lower power LEDs, the system receives real-time feedback about the power module's voltage state, preventing damage to existing LEDs during transitions.

Inventive Principle:
Principle #23Feedback

3Reliability

If the control module delays deactivation of lower power LEDs, then current overshoot is reduced, but the duty cycle accuracy may be affected

Engineering Contradiction:
Improvecurrent overshoot reductionVSAvoidduty cycle accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The control module uses feedback about the power module's voltage state and LED activation status to dynamically adjust the timing of deactivation. This feedback mechanism allows the system to maintain accurate duty cycle control while reducing current overshoot, as the control module can precisely timing the transition based on real-time monitoring of the power module's readiness to switch loads.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10085314B1Light emitting diode driver for load changes
Publication Date: 2018.09.25 INFINEON TECHNOLOGIES AG
  • US10085314B1 patent drawing
  • US10085314B1 patent drawing
  • US10085314B1 patent drawing

AI summary

A device for regulating a voltage includes a first branch switch, a second branch switch, and a control module. The control module is configured to determine an instruction to change from a first state to a second state. In response to the instruction, the control module is configured to activate the second branch switch, drive a power module to increase a supply voltage to provide a supply power for activating a second set of LEDs, drive the first branch switch to dissipate a portion of the supply power to provide a target power for activating a first set of LEDs in response to determining that a current at the second branch switch does not exceed a current threshold, and deactivate the first branch switch in response to determining that the current at the second branch switch exceeds the current threshold.