LED Driver Output Capacitor Protection Circuit

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Solution Overview

Problem

LED driver circuits face damage to output terminal capacitors due to abnormal conditions such as short circuits or open output circuits, leading to excessive voltages that can damage the capacitors.

Innovation Solution

A protective circuit is implemented, connected to the output terminal capacitor, comprising a switching element, a voltage dividing unit, and a one-way conduction unit. The switching element is activated when a voltage threshold is exceeded to create a short circuit, preventing excessive voltage from reaching the capacitor, and the one-way conduction unit allows current to flow while preventing backflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed output circuit topology with output terminal capacitor is used, then the wiring architecture is simple and cost is low, but the capacitor may be damaged by excessive voltage during abnormal situations

Engineering Contradiction:
Improvewiring architecture simplicityVSAvoidcapacitor protection
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A protective circuit is introduced as an intermediary component between the output terminal capacitor and the abnormal voltage conditions. The protective circuit includes a switching element and one-way conduction unit that act as mediators to prevent excessive voltage from reaching the capacitor during abnormal situations, while not interfering with normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective circuit is pre-configured in parallel with the output terminal capacitor before any abnormal situation occurs. The switching element is designed to automatically activate when voltage exceeds a threshold, creating a short circuit path that diverts excessive voltage away from the capacitor before damage can occur.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a protective circuit with switching element is added to prevent excessive voltage, then capacitor protection is improved, but device complexity increases

Engineering Contradiction:
Improvecapacitor protectionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective circuit is designed to be self-activating through the switching element that automatically responds to voltage conditions. When the voltage across the capacitor exceeds a predetermined threshold, the switching element turns on automatically to create a short circuit path, and turns off automatically when voltage returns to normal levels, requiring no external control or monitoring.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The protective circuit uses simple, inexpensive components such as a switching element (e.g., thyristor or TRIAC) and one-way conduction units (diodes) that can fail safely. These components are designed to be replaced rather than repaired, providing economical protection against capacitor damage.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protective circuit effectively prevents damage to the output terminal capacitor and the switching element by managing excessive voltages, ensuring the capacitor is not overloaded and the switching element is protected from instantaneous current surges.

Implementation Method 1

the one-way conduction unit may allow a current to flow across the output terminal capacitor from the protective circuit by a one-way conduction

Methodology Applied
Scientific EffectOne-way conduction: Diode

Data Source

PatentUS10321538B2Protective circuit for output terminal capacitor of light-emitting diode (LED) driver
Publication Date: 2019.06.11 OPPLE LIGHTING CO LTD
  • US10321538B2 patent drawing
  • US10321538B2 patent drawing

AI summary

The present disclosure discloses a protective circuit for an output terminal capacitor of a light-emitting diode (LED) driver, and a method for providing the protective circuit. The protective circuit is connected to two ends of the output terminal capacitor and includes a switching element, a voltage dividing unit and a one-way conduction unit. The switching element is in parallel connection with the output terminal capacitor, the one-way conduction unit is connected between the switching element and the output terminal capacitor, the switching element is switched on when a voltage exceeds a threshold so as to establish a short circuit between two ends of the output terminal capacitor and prevent an excessively large voltage from being applied to the output terminal capacitor, and the one-way conduction unit allows a current to flow across the output terminal capacitor from the protective circuit by a one-way conduction.