LED Driver Circuit Efficiency Improvement via Capacitor Smoothing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional LED driving circuits using constant-current circuits face efficiency limitations, with existing methods achieving around 86% efficiency, and it is challenging to surpass this in LED illumination applications that aim for higher power-saving performance.

Innovation Solution

The proposed LED driving circuit incorporates a rectifier circuit, a control circuit, an LED load, a constant-current circuit, and a capacitor connected in series, with a detection circuit that adjusts the output based on a predetermined voltage threshold, allowing for controlled current flow and improved efficiency through M-shaped input current patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a constant-current circuit method is used to drive LED load, then the circuit configuration is simple and no electromagnetic waves are generated, but flicker occurs in the LED driving circuit

Engineering Contradiction:
Improvecircuit configurationVSAvoidflicker
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A capacitor is introduced as an intermediary energy storage element between the rectifier circuit and the LED load. The capacitor smooths the rectified voltage waveform, providing a more stable voltage supply that eliminates flicker while maintaining the simplicity of the constant-current circuit configuration. The capacitor acts as a mediator that transforms the pulsating rectified voltage into a smoother DC voltage without requiring complex control circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If SMPS method is used to drive LED load, then voltage can be boosted using inductor to drive more LEDs, but many harmonic waves are generated requiring additional suppression apparatus

Engineering Contradiction:
Improvenumber of LEDs that can be drivenVSAvoidharmonic waves
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The harmful harmonic wave generation mechanism is extracted and removed from the circuit by eliminating the inductor-based SMPS voltage boosting function. Instead of using an inductor that generates harmonics during voltage boosting, the patent uses a capacitor-based approach that smooths the rectified voltage without generating significant harmonic waves, thus maintaining the ability to drive multiple LEDs while suppressing electromagnetic interference.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If rectifier circuit directly connects to LED load without smoothing capacitor, then circuit is simpler, but voltage ripple causes flicker and reduced efficiency

Engineering Contradiction:
Improvecircuit configurationVSAvoidefficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

A smoothing capacitor is connected in parallel with the LED load to perform preliminary energy storage and voltage stabilization. The capacitor charges during voltage peaks and discharges during voltage troughs, smoothing the rectified voltage waveform before it reaches the LED load. This preliminary action eliminates voltage ripple and flicker while maintaining circuit simplicity, achieving both low complexity and high efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances efficiency by optimizing current flow patterns, achieving up to 91.5% efficiency compared to traditional methods, with further improvements possible by adjusting duty ratios and current limiting mechanisms.

Implementation Method 1

a capacitor that is connected in parallel to the LED load and the constant-current circuit that are connected in series to each other, the capacitor smoothing the output of the rectifier circuit

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9480110B2LED driver circuit having efficiency-improving function
Publication Date: 2016.10.25 EWR LABS INC
  • US9480110B2 patent drawing
  • US9480110B2 patent drawing
  • US9480110B2 patent drawing

AI summary

An LED driving circuit having an efficiency improvement function and connected to an alternating current (AC) power supply, includes: a rectifier circuit that rectifies the AC power supply; a control circuit connected to an output of the rectifier circuit; an LED load and a constant-current circuit that are connected to an output of the control circuit in series; a capacitor that is connected in parallel to the LED load and the constant-current circuit that are connected in series to each other, the capacitor smoothing the output of the rectifier circuit; and a detection circuit that detects whether the rectified voltage exceeds a predetermined particular voltage value that is equal to or greater than the sum of a voltage applied to the LED load when the LED load is turned on and a voltage applied to the constant-current circuit at a time when the LED load starts being turned on.