LED Driver Chip Thermistor Matching for Temperature Control

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Solution Overview

Problem

In LED lighting systems, continuous operation leads to increased LED temperature, accelerating aging and reducing service life. Existing solutions, such as using thermistors, require complex and costly systems to control LED current based on temperature changes.

Innovation Solution

A light emitting diode (LED) control system comprising an LED driver chip, a thermistor independent of the LED driver chip, and a matching resistor. The system generates LED control targets based on different thermistors, with preset upper and lower limits and a slope fitted to the thermistor's temperature resistance change, ensuring consistent control across various thermistor models.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a thermistor is used to control LED current based on temperature changes, then LED service life is extended, but system complexity and cost increase

Engineering Contradiction:
ImproveLED service lifeVSAvoidsystem complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The LED driver chip is designed to universally support different thermistor models through a standardized interface and adaptive calibration mechanism. The system can accommodate various NTC thermistors with different resistance values and temperature coefficients by automatically adjusting control parameters, making the driver chip multi-functional and compatible with multiple thermistor types without requiring separate control circuits for each model.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically changes control parameters including upper and lower limit thresholds, slope coefficients, and target current values based on the specific thermistor model used. By calibrating these parameters during initialization or through user input, the system adapts to different thermistor characteristics (resistance values, beta coefficients) while maintaining optimal temperature control performance, thereby extending LED service life without increasing hardware complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If different thermistors are supported with customized control curves, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary calibration and parameter setup before actual temperature control operation. During this preliminary phase, the user inputs or the system automatically determines the thermistor model parameters (resistance at 25°C, beta coefficient, upper and lower temperature thresholds). Based on these pre-determined parameters, the control curve including slope and target values is pre-calculated and stored, enabling precise temperature control without requiring complex real-time calculations during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of implementing complex unique control algorithms for each thermistor model, the system creates a simplified copy or representation of the thermistor's characteristics through standardized parameter sets. Each thermistor model is represented by a set of calibration parameters (resistance values at specific temperatures, beta coefficient) that are copied into the control algorithm, allowing precise control through parameter lookup and interpolation rather than complex model-specific computations.

Inventive Principle:
Principle #26Copying

3Manufacturing precision

If thermistor-specific control curves are implemented, then control accuracy improves, but manufacturing cost increases

Engineering Contradiction:
Improvecontrol target accuracyVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

A single LED driver chip design serves multiple thermistor models through a universal control architecture. The chip incorporates adaptive calibration capabilities and parameter storage that allow it to work with various NTC thermistors having different resistance values and temperature coefficients. This multi-functionality eliminates the need to manufacture separate specialized driver chips for each thermistor model, thereby maintaining control accuracy while reducing manufacturing costs through economies of scale and simplified production lines.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces LED current when temperature rises, thereby extending the LED's service life and maintaining consistent brightness levels across different thermistor models without increasing the cost or complexity of the LED driver system.

Implementation Method 1

a thermistor, such as a thermistor with a negative temperature coefficient (NTC), is often used in the LED lighting system to control the current of the LED

Methodology Applied
Scientific EffectNegative temperature coefficient (NTC): Thermistor

Data Source

PatentUS12342431B2LED control method and system
Publication Date: 2025.06.24 LEN TECH LTD
  • US12342431B2 patent drawing
  • US12342431B2 patent drawing
  • US12342431B2 patent drawing

AI summary

The present application provides an LED control system, including an LED driver chip, a thermistor independent of the LED driver chip, and a matching resistor of the thermistor, wherein different thermistors correspond to different matching resistors; the LED driver chip and the matching resistor are configured to generate corresponding LED control targets according to different thermistors; wherein the upper and lower limits of the control targets are preset by the LED driver chip regardless of the thermistor; and the slope of the change of control target over the change of temperature is fitted with the slope of the change of thermistor resistance over the change of temperature, and the upper and lower limits of the control target remains the same for different choices of thermistors. The present application also provides a corresponding LED control method.