Ballast-Compatible LED Driver Circuit for Dual-Mode Operation

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Solution Overview

Problem

Conventional LED drivers fail to efficiently operate linear LED tube lamps with both AC mains and electronic ballasts, leading to electric shock hazards and unstable lighting due to limitations in voltage range, power factor, and frequency compatibility, and require complex maintenance and high costs.

Innovation Solution

A ballast-compatible and AC-operable LED driving circuit with a Buck converter, power factor correction, and frequency-sensitive devices that convert AC to DC, allowing dual-mode operation with AC mains in single-ended and ballasts in double-ended configurations, ensuring safe and stable power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a ballast-compatible LED tube lamp is used to replace a fluorescent lamp, then the replacement is straightforward without rewiring, but the ballast consumes extra power and requires constant maintenance even when the lamp is dead or not installed

Engineering Contradiction:
Improveease of replacementVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The LED driver circuit is designed to automatically detect whether a ballast is present and whether an LED lamp is installed, and self-adjust its operating mode accordingly. When no LED lamp is installed, the circuit enters a low-power standby mode, eliminating the need for constant ballast operation and reducing energy waste while maintaining ease of replacement

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If a ballast-compatible LED tube lamp is used, then the initial cost is low, but the total cost of ownership is high due to frequent ballast replacement and maintenance

Engineering Contradiction:
Improveinitial costVSAvoidmaintenance cost
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The LED driver circuit dynamically adapts its operation based on real-time detection of ballast presence and lamp installation status. The circuit can switch between ballast-assisted mode and direct AC mains operation mode, extending the operational lifespan of the LED lamp beyond the ballast lifespan and reducing maintenance frequency while keeping initial costs low

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a conventional LED driver is used with AC mains, then the lamp can operate independently, but electric shock hazards exist due to leakage current in double-ended configurations

Engineering Contradiction:
Improveindependent operationVSAvoidelectric shock hazard
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The LED driver circuit acts as an intermediary between the power source and the lamp, incorporating isolation mechanisms and leakage current detection. The circuit detects the wiring configuration (single-ended or double-ended) and automatically adjusts its operation to prevent electric shock hazards while maintaining independent operation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If a conventional LED driver is used, then the circuit is simple, but it fails to operate efficiently with both AC mains and electronic ballasts due to voltage range and frequency compatibility limitations

Engineering Contradiction:
Improvecircuit simplicityVSAvoidfrequency compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The LED driver circuit is designed with multi-functionality to handle both AC mains and electronic ballast inputs. It incorporates wide-range voltage detection and frequency-adaptive control mechanisms that allow the same simple circuit topology to efficiently operate with either power source by automatically detecting and adapting to the input characteristics

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and efficient operation of linear LED tube lamps with both AC mains and electronic ballasts, eliminating electric shock hazards and providing stable lighting with reduced maintenance and operational costs.

Implementation Method 1

A ballast-compatible and AC-operable LED driving circuit with a Buck converter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

at least six diodes served to manage electric current flows and to convert alternating current (AC) from AC mains and ballast to direct current (DC) voltage

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS9668308B2Linear solid-state lighting compatible with ballasts in double ends and operable with AC mains in a single end
Publication Date: 2017.05.30 ALEDDRA INC
  • US9668308B2 patent drawing
  • US9668308B2 patent drawing
  • US9668308B2 patent drawing

AI summary

A linear light-emitting diode (LED) tube lamp using a six-diode combination and a ballast compatible and AC mains operable (BA) LED driving circuit operate normally with AC mains in a single end and with an electronic ballast in double ends. The BA LED driving circuit configured to operate in a wide range of input voltages and frequencies, especially for various high voltages and high frequencies associated with various electronic ballasts to provide a regulated power and a current from either electronic ballast or AC mains. With a cycle-by-cycle current control and power switching at a constant on-time and varied off-time, an over-rated surge current is limited, preventing occasional fire hazards occurred in the ballast. An additional frequency sensitive device is used to prevent a possible electric shock from occurring for both configurations during initial installation and re-lamping, thus no shock protection switches needed.