LED Driver Circuit with Dual Paths for Maritime Noise Mitigation

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Solution Overview

Problem

Conventional light fixtures for maritime environments face challenges in energy efficiency, durability, and compliance with stringent military specifications, particularly in providing reliable and efficient lighting solutions that withstand harsh conditions and electromagnetic interference.

Innovation Solution

A driving circuit for a light-emitting diode (LED) luminaire is designed with a circuit board featuring distinct alternative paths for mitigating signal noise, voltage regulation, and protection against surges, along with a constant-current output to power LEDs, meeting military standards such as MIL-STD-461 and MIL-STD-1399-300B, and incorporating features like redundant inductors, capacitors, and rectifiers for robust operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional incandescent or fluorescent light fixtures are used in maritime environments, then they provide adequate illumination, but they consume excessive power and reduce energy efficiency

Engineering Contradiction:
Improvepower consumptionVSAvoidreliability under harsh conditions
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent transitions from incandescent and fluorescent lighting technologies to LED technology, fundamentally changing the operational parameters of the light source. LEDs consume significantly less power while providing equivalent or superior illumination, directly addressing the energy efficiency requirement for maritime applications where power conservation is critical.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional electromagnetic lighting systems (incandescent filaments, fluorescent gas discharge) with solid-state LED technology. This substitution eliminates mechanical moving parts and complex electrical components, resulting in a more reliable system that better withstands harsh maritime environmental conditions including vibration, humidity, and temperature extremes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Use of energy by moving object

If LED light sources are used to improve energy efficiency, then power consumption is reduced, but the circuit becomes more susceptible to signal noise and voltage surges in harsh environments

Engineering Contradiction:
Improvepower consumptionVSAvoidsignal noise and voltage surges
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces multiple intermediary protective components between the power source and the LED array. These include capacitors for noise filtering, inductors for electromagnetic interference mitigation, rectifiers for voltage regulation, and transient voltage suppressors for surge protection. These intermediaries shield the sensitive LED circuitry from harsh electrical environmental conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements protective measures in advance by incorporating voltage regulators, noise filters, and surge protectors into the circuit design before the LED system is deployed to harsh maritime environments. This preemptive protection ensures the LED system can withstand voltage surges and signal noise without damage, addressing the vulnerability of efficient LED circuits to electrical disturbances.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If complex protective circuits are added to mitigate noise and voltage surges, then reliability in harsh environments improves, but device complexity increases

Engineering Contradiction:
Improvecompliance with military specificationsVSAvoidcircuit board complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the protective circuitry into distinct functional modules on the circuit board, with each component (capacitors, inductors, rectifiers, voltage regulators) performing a specific protective function. This segmentation allows for targeted protection against different types of electrical disturbances while maintaining clear circuit organization and facilitating easier troubleshooting and maintenance despite the overall system complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a lightweight, durable, and energy-efficient LED luminaire with a long useful life exceeding 400,000 hours, reducing hazardous waste and offering superior performance in harsh maritime environments while ensuring reliable operation and compliance with military specifications.

Implementation Method 1

each of the two distinct alternative paths include a combination of capacitors, inductors, and rectifiers to mitigate signal noise

Methodology Applied
Scientific EffectElectromagnetic filtering: Filter (electronic)

Implementation Method 2

The input portion may include a first rectifier and a second rectifier, where each of the first rectifier and the second rectifier convert alternating current received along a respective one of the two distinct, alternative paths to direct current

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

The power portion of the circuit may be configured to receive power from the input portion of the circuit along the two distinct, alternative paths, to regulate the current received from the two distinct, alternative paths

Methodology Applied
Scientific EffectCurrent regulation: Electrical Resistance

Implementation Method 4

The protection portion of the circuit may be configured to mitigate voltage surges and to regulate the voltage supplied to the LED driver

Methodology Applied
Scientific EffectVoltage regulation: Electrical Resistance

Implementation Method 5

the output portion configured to receive power through the LED driver and to supply an LED with constant-current power

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Data Source

PatentUS11503703B2Apparatus, method and system for a light fixture driving circuit
Publication Date: 2022.11.15 HARRIS WILLIAM F JR
  • US11503703B2 patent drawing
  • US11503703B2 patent drawing
  • US11503703B2 patent drawing

AI summary

An apparatus for powering a light-emitting diode (LED) is provided including: a circuit board having an input portion, a power portion, a protection portion, and an output portion; the input portion of the circuit board including an alternating current line and a neutral current line, where the alternating current received across the alternating current line and neutral line supply two distinct, alternative paths, where each of the two distinct alternative paths include a combination of capacitors, inductors, and rectifiers to mitigate signal noise; the power portion of the circuit configured to receive power from the input portion of the circuit along the two distinct, alternative paths, to regulate the current received from the two distinct, alternative paths, and to provide power to an LED driver; and the protection portion of the circuit may be configured to mitigate voltage surges and to regulate the voltage supplied to the LED driver.