LED Driver Circuit Dynamic Switching Frequency Control

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Solution Overview

Problem

Existing electric driver circuits for LEDs experience huge coil current peaks and battery current peaks during regulation operation modes, leading to unexpected shutdowns in mobile devices like flash LED modules due to high battery current consumption.

Innovation Solution

The electric driver circuit incorporates controllable switches and a control circuit that generates alternating control signals to manage the conductive and non-conductive states of these switches, ensuring energy is smoothly transferred from the inductor to the capacitor, thereby preventing coil and battery current peaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electric driver circuit is activated to regulate the output voltage to a predetermined value during regulation operation mode, then the LED current is maintained at a predefined level, but huge coil current peaks and battery current peaks occur causing unexpected shutdowns

Engineering Contradiction:
Improvestable operation of LED driver circuitVSAvoidcoil current peaks and battery current peaks
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the switching frequency variable rather than fixed. The control circuit dynamically adjusts the switching frequency based on the charge state of the capacitor. When the capacitor is fully charged, the switching frequency is reduced or paused to prevent current peaks. When the capacitor needs charging, the frequency increases. This dynamic adaptation resolves the contradiction between maintaining stable LED operation and avoiding harmful current peaks.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of switching frequency based on the system state. By monitoring the capacitor voltage and adjusting the switching frequency accordingly, the system prevents the formation of current peaks. The control circuit modifies the operating parameters (switching frequency, duty cycle) to maintain reliable operation without generating harmful current spikes in the coil and battery.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the output voltage at the first output terminal equals the voltage of the voltage supply source, then energy cannot be discharged to the external capacitor during the second cycle, but this causes huge coil current peaks

Engineering Contradiction:
Improveenergy transfer from inductor to capacitorVSAvoidcoil current peak
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The control circuit acts as an intermediary that monitors the voltage difference between the first output terminal and the voltage supply source. When they are equal, the control circuit intervenes by adjusting the switching frequency or duty cycle to prevent the harmful condition. This intermediary control ensures energy is properly transferred to the capacitor without causing current peaks in the coil.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control circuit takes preliminary action by detecting when the capacitor is fully charged (when output voltage equals supply voltage) before the harmful current peak can occur. It preemptively adjusts the switching operation to prevent the energy transfer problem, rather than reacting after the current peak has formed.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively avoids coil and battery current peaks, ensuring stable operation of LED driver circuits even when the voltage supply source is discharged, preventing unexpected shutdowns and maintaining efficient current delivery to LEDs.

Implementation Method 1

During a first cycle of a regulation operation mode of the electric driver circuit, a first current path of the electric driver circuit in which a current flows from the external voltage supply source through the inductor/coil to a reference potential of the electric driver circuit is activated

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

During a subsequent second cycle of the regulation operation mode of the electric driver circuit, the first current path is deactivated and a second current path is activated in which the current flows from the inductor to the first output terminal of the driver circuit to charge the external capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentEP2822358B1Electric driver circuit for driving a light-emitting diode and method thereof
Publication Date: 2017.05.31 AUSTRIAMICROSYSTEMS AG
  • EP2822358B1 patent drawingFigure 1
  • EP2822358B1 patent drawingFigure 2
  • EP2822358B1 patent drawingFigure 3

AI summary

An electric driver circuit (100) for driving a light-emitting diode (20) may be operated in a regulation operation mode to generate an output voltage (Vled) to drive a predefined current through the light-emitting diode (20). The electric driver circuit (100) is operated in a start-up operation mode before the regulation operation mode. The operation of the electric driver circuit (100) in the start-up operation mode enables that a coil current generated in an inductor (40) can be completely discharged before starting the regulation operation mode.