LED Driver Control for Constant Current Across Conduction Modes

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Solution Overview

Problem

Conventional LED lighting systems using floating Buck converters struggle to maintain constant current control across various operation modes, such as discontinuous conduction mode (DCM), continuous conduction mode (CCM), and critical conduction mode (CRM), leading to variations in lamp current with input AC voltage.

Innovation Solution

The system employs a control component that processes demagnetization, sensed, and reference signals to generate a control signal, which is used to regulate the output current to light emitting diodes (LEDs) through a switch, ensuring constant current magnitude by integrating period-by-period differences in inductor current signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a floating Buck converter is used in LED lighting systems, then cost effectiveness and compact size are achieved, but constant current control cannot be maintained across different operation modes (DCM, CCM, CRM)

Engineering Contradiction:
Improvecost effectivenessVSAvoidconstant current control
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent implements dynamic operation mode selection that automatically transitions between DCM, CCM, and CRM based on real-time operating conditions. The control system dynamically adjusts the switching frequency and duty cycle to maintain constant current output regardless of the conduction mode, resolving the contradiction by making the system adaptable rather than fixed in one mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key operating parameters including switching frequency, duty cycle, and inductance values to optimize performance across different operation modes. By dynamically adjusting these parameters, the system maintains constant current control while operating in various modes, thereby preserving reliability without sacrificing the cost-effectiveness of the Buck converter architecture.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional constant current control is used, then simplicity is maintained, but precision control and high power factor cannot be achieved across all operation modes

Engineering Contradiction:
Improvecontrol simplicityVSAvoidcurrent control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback mechanisms that continuously monitor the output current and compare it with the reference value. The error signal is used to adjust the switching parameters in real-time, enabling precise current control. This feedback approach maintains relatively simple circuitry while achieving high precision control across all operation modes.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the system operates in different conduction modes (DCM, CCM, CRM), then adaptability is improved, but lamp current variation with input AC voltage occurs

Engineering Contradiction:
Improveoperation mode flexibilityVSAvoidlamp current stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent implements dynamic parameter adjustment that automatically adapts to different conduction modes while maintaining stable output. The control system dynamically modifies switching frequency and duty cycle based on the detected operation mode and input voltage conditions, ensuring lamp current remains constant despite variations in input AC voltage and mode transitions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11956867B2LED lighting systems and methods for constant current control in various operation modes
Publication Date: 2024.04.09 ON BRIGHT INTEGRATIONS CO INC
  • US11956867B2 patent drawing
  • US11956867B2 patent drawing
  • US11956867B2 patent drawing

AI summary

System and method for providing at least an output current to one or more light emitting diodes. The system includes a control component configured to receive at least a demagnetization signal, a sensed signal and a reference signal and to generate a control signal based on at least information associated with the demagnetization signal, the sensed signal and the reference signal, and a logic and driving component configured to receive at least the control signal and output a drive signal to a switch based on at least information associated with the control signal. The switch is connected to a first diode terminal of a diode and a first inductor terminal of an inductor. The diode further includes a second diode terminal, and the inductor further includes a second inductor terminal.