LED Driver Current Balancing via Series-Parallel Topology

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Solution Overview

Problem

Existing lighting systems with multiple LED boards driven by a single LED driver face challenges in balancing current due to impedance variations, leading to non-uniform brightness and increased complexity and cost due to the need for additional components and splitters.

Innovation Solution

Configuring LED boards in series or parallel arrangements with a single LED driver connected to the first and last boards' positive and negative outputs, respectively, to distribute power evenly across the boards, balancing current and reducing the need for splitters and additional components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single LED driver is used to power multiple LED boards, then system cost and complexity are reduced, but current balance and brightness uniformity deteriorate due to impedance variations

Engineering Contradiction:
Improvesystem complexityVSAvoidcurrent balance
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent segments the LED board system into multiple independently connectable units, each with defined positive and negative terminals. This segmentation allows each board to be treated as a separate controllable unit while maintaining overall system simplicity, resolving the contradiction between using a single driver and achieving current balance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by allowing different current configurations for different LED boards through selective series/parallel arrangements. Each board can have optimized connectivity based on its specific impedance characteristics, enabling current balance while maintaining system-wide simplicity.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If impedance variations among LED board components are present, then manufacturing flexibility is improved, but current distribution and brightness uniformity worsen

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoidbrightness uniformity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent implements dynamic current distribution by allowing the system to adaptively configure series and parallel connections based on measured or specified impedance variations. This dynamic reconfiguration enables the system to compensate for manufacturing tolerances and maintain uniform brightness across boards with different impedance characteristics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical configuration parameters (series/parallel arrangements) of LED boards to optimize current distribution. By adjusting these parameters based on impedance variations, the system maintains brightness uniformity while preserving manufacturing flexibility and tolerance for component variations.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If additional components and splitters are used to balance current, then brightness uniformity is improved, but system cost and complexity increase

Engineering Contradiction:
Improvebrightness uniformityVSAvoidsystem complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for additional current-balancing components and splitters by implementing a direct series/parallel connection methodology. The solution takes out the intermediary balancing components and achieves current balance through fundamental circuit configuration, thereby reducing system complexity and cost while maintaining brightness uniformity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The LED boards themselves serve the function of current balancing through their inherent impedance characteristics when properly configured in series and parallel arrangements. This self-service approach eliminates the need for external balancing components, reducing system complexity while achieving uniform brightness distribution.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9860951B1Systems and methods for balancing current among light-emitting diode boards
Publication Date: 2018.01.02 ABL IP HLDG LLC
  • US9860951B1 patent drawing
  • US9860951B1 patent drawing
  • US9860951B1 patent drawing

AI summary

A lighting system includes various LED boards. The LED boards are connected to a power source via an LED driver that regulates power from the power source to the LED boards. The LED driver includes a positive output and a negative output. The positive output of the LED driver is connected to a positive connection point of a first LED board and the negative output of the LED driver is connected to a negative connection point of a last LED board to distribute power or current approximately evenly across the LED boards. Distributing power or current approximately evenly across the LED boards or balancing current through the LED boards can cause the brightness or intensity of various LEDs in the lighting system to be approximately the same.