LED Driver Current Modulation for Flicker-Free Dimming

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Solution Overview

Problem

Existing LED dimming technologies face challenges in providing smooth, flicker-free, and low electromagnetic interference (EMI) control for variable length LED strips, especially when using constant voltage (CV) drivers, as they require precise current modulation which is difficult to achieve without knowing the maximum current draw.

Innovation Solution

The implementation of a system that automatically determines the maximum current for an attached LED load and performs analog modulation of that current to dim the LEDs, using a combination of voltage-regulated power supplies, current limiting devices, and load identification devices to ensure consistent brightness control across varying lengths of LED strips.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pulse width modulation (PWM) or pulse density modulation (PDM) is used to dim CV LED loads, then dimming control is achieved, but high frequency flicker occurs which can cause health issues

Engineering Contradiction:
Improvedimming controlVSAvoidhigh frequency flicker
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent changes the dimming parameter from time-based modulation (PWM/PDM) to current-based analog modulation. The system measures the actual current draw of the LED load and modulates the current amplitude continuously, eliminating the switching frequency that causes flicker while maintaining smooth dimming control from 0% to 100% brightness.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If constant voltage (CV) drivers are used with variable length LED strips, then ease of installation is improved, but precise current modulation becomes difficult without knowing maximum current draw

Engineering Contradiction:
Improveease of installationVSAvoidcurrent modulation precision
Core Design Contradiction:
Ease of manufactureVSDifficulty of detecting and measuring

Solution Approach 1:

The system performs self-characterization by automatically measuring the current draw of the connected LED load when operated at full brightness. This self-measurement eliminates the need for manual configuration or pre-knowledge of the LED strip specifications, allowing the driver to adapt to any variable length configuration automatically.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors the actual current consumed by the LED load and uses this feedback to calculate the appropriate modulated current level for dimming. By comparing the measured current against the maximum current (determined during self-characterization), the system precisely controls the output current to achieve accurate dimming ratios regardless of LED strip length.

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple drivers are used for different lengths of LED strips, then brightness consistency is maintained, but device complexity and inventory requirements increase

Engineering Contradiction:
Improvebrightness consistencyVSAvoidnumber of driver variants
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs a universal CV LED driver that can accommodate any LED strip length by automatically characterizing the connected load. The driver measures the actual current draw and adjusts its output accordingly, eliminating the need for multiple driver variants designed for specific LED strip lengths. This single driver design maintains brightness consistency across all configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10609797B1Constant current dimming of constant voltage loads
Publication Date: 2020.03.31 AMATIS CONTROLS LLC
  • US10609797B1 patent drawing
  • US10609797B1 patent drawing
  • US10609797B1 patent drawing

AI summary

An LED load is specified to be driven at a first voltage level for maximum brightness. A driver for the LED load determines a first current level consumed by the LED load while the first voltage level is applied to the LED load. Information is received to set a brightness level of the LED load and a second current level is calculated based on the first current level and the information received. Electrical power is then provided to the LED load at the second current level. A second voltage level of the electrical power provided to the LED with the second current level is unregulated and is less than the first voltage level.