LED Retrofit Driver Circuit Dynamic Current Mode Switching

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Solution Overview

Problem

LED retrofit lamps face instability and inefficiency when operated with conventional power supplies, such as electronic transformers, due to their lower power consumption, which can result in reduced operating voltage and current, leading to suboptimal electrical efficiency.

Innovation Solution

An LED retrofit driver circuit that switches between high and low current generating modes, allowing it to adapt to various power supplies and load conditions by drawing current pulses or continuous current, thereby optimizing power factor and efficiency across different operating states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If LED retrofit lamps use reduced power consumption to conserve energy, then energy efficiency is improved, but the operating voltage and current are reduced leading to instability when used with conventional power supplies

Engineering Contradiction:
Improveenergy consumptionVSAvoidoperational stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The driver circuit dynamically switches between two operating states: a first state that draws high current pulses to meet minimum load requirements of conventional power supplies, and a second state that draws lower current to conserve energy. This dynamic adaptation resolves the contradiction between energy efficiency and operational stability by adjusting power consumption based on power supply requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit changes the parameter of input current by switching between high current pulses (first operating state) and lower current draw (second operating state). This parameter change allows the same LED retrofit lamp to operate stably with different power supply types, resolving the contradiction between reduced power consumption and minimum load requirements.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If current pulses are drawn in high current generating mode to meet minimum load requirements, then power supply compatibility is improved, but electrical efficiency is reduced due to higher power consumption

Engineering Contradiction:
Improvepower supply compatibilityVSAvoidelectrical efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The driver circuit employs dynamic switching between operating states based on power supply characteristics. When connected to power supplies with high minimum load requirements, it operates in high current generating mode for compatibility. When connected to power supplies with low or no minimum load requirements, it switches to low current generating mode for improved electrical efficiency. This dynamic behavior resolves the contradiction between adaptability and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The operating range is segmented into two distinct modes: high current generating mode for power supply compatibility and low current generating mode for energy efficiency. The control circuit segments the operation based on detected power supply characteristics, allowing optimal performance in each scenario without compromising the other.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the driver circuit operates in low current generating mode to conserve energy, then electrical efficiency is improved, but the ability to drive high power LED configurations is reduced

Engineering Contradiction:
Improveelectrical efficiencyVSAvoidoutput power capability
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The driver circuit dynamically adjusts its operating state based on the LED configuration and power supply characteristics. For low power LED configurations or when energy conservation is prioritized, it operates in low current generating mode. For high power LED configurations requiring maximum output, it switches to high current generating mode. This dynamic adaptation resolves the contradiction between electrical efficiency and power output capability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The driver circuit enhances electrical efficiency and versatility, enabling efficient operation with a range of power supplies, including those with high or low minimum load requirements, while conserving energy and maintaining stable light output.

Implementation Method 1

a power converter (7) connected with said input (6) and said output (8) and configured to provide a lamp current at said output during operation

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS10299331B2LED retrofit driver circuit and method of operating the same
Publication Date: 2019.05.21 SIGNIFY HOLDING BV
  • US10299331B2 patent drawing
  • US10299331B2 patent drawing
  • US10299331B2 patent drawing

AI summary

A LED retrofit driver circuit (3) is provided, comprising at least an input (6) for receiving an operating voltage from a power supply (2), an output (8) for connection to one or more LED units (5), a power converter (7) connected with said input (6) and said output (8) and configured to provide a lamp current (50) at said output (8) during operation in at least a first and a second operating state. To provide a versatile circuit (3), allowing operation with a variety of power supplies and under various load conditions, in said first operating state, the power converter (7) is adapted to switch between a high current generating mode (40), in which the power converter (7) is configured to draw current pulses from said power supply (2) to provide a first average input current (33a), and an OFF mode (42) in which no current is drawn from said power supply (2). In said second operating state, said power converter (7) is adapted at least to operate in a low current generating mode (41), in which the power converter (7) is configured to draw a current from said power supply (2) to provide a second average input current (33b) which is lower than said first average input current (33a).