LED Driver Circuit Dimmer Compatibility via Duty Cycle Control

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Solution Overview

Problem

Conventional methods for controlling brightness in LED lighting systems suffer from limited adjustment range, imprecise current control, and potential flickers, which can lead to reduced efficiency and shortened lifespan, especially when used with dimmers.

Innovation Solution

The development of LED lamp driving circuits that utilize a control circuit with a pulsed control signal, determined by a duty cycle calculated from charging and discharging currents, and a system that includes a dimmer circuit, transformer, and a controller with a comparator and capacitor to regulate current flow, allowing for wide-range brightness control and compatibility with various dimmer types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional dimmer circuits are used to adjust brightness, then brightness adjustment is enabled, but the adjustment range is limited and current control is imprecise

Engineering Contradiction:
Improvebrightness adjustment rangeVSAvoidcurrent control precision
Core Design Contradiction:
Illumination intensityVSMeasurement precision

Solution Approach 1:

The patent changes the control parameter from simple voltage cutting (conventional dimmers) to duty cycle control of pulsed signals. The control circuit generates pulses with variable duty cycles based on the dimmer voltage, enabling precise current control across a wide brightness range. This parameter transformation resolves the contradiction by providing both wide adjustment range and precise control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs periodic pulsed control signals to drive the LED lamp instead of continuous analog control. The control circuit outputs periodic pulses whose duty cycle varies with the dimmer input, allowing precise average current control while maintaining wide brightness adjustment range. This periodic action enables both precision and wide range simultaneously.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If conventional dimmer circuits are used, then brightness control is achieved, but flickers occur in lighting output

Engineering Contradiction:
Improvebrightness controlVSAvoidlighting output stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses high-frequency periodic pulsed control to drive the LED lamp, replacing conventional low-frequency dimmer operation. The control circuit generates pulses at a frequency high enough to eliminate perceptible flicker while maintaining brightness control capability. This resolves the contradiction by providing both ease of operation and output stability.

Inventive Principle:
Principle #19Periodic action

3Duration of action of stationary object

If improper voltage supply and current control are used, then LED lamp can operate, but efficiency and heat consumption suffer leading to shortened lifespan

Engineering Contradiction:
ImproveLED lamp lifespanVSAvoidheat consumption
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent incorporates feedback mechanisms where the control circuit monitors the dimmer output voltage and adjusts the pulsed control signal accordingly. This feedback ensures optimal voltage supply and current control to the LED lamp, preventing excessive heat generation and improving efficiency. The feedback loop maintains proper operating conditions to extend lifespan while reducing energy loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic control of the pulsed signal parameters (duty cycle, frequency) based on real-time dimmer input conditions. This dynamic adjustment ensures the LED lamp receives optimal voltage and current under varying operating conditions, improving efficiency and reducing heat consumption. The dynamic control prevents static operating point issues that lead to excessive heat and reduced lifespan.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides precise current control and wide-range brightness adjustment, reducing energy consumption and extending the lifespan of LED lamps while being compatible with different dimmer circuits, thus improving the efficiency and reliability of LED lighting systems.

Implementation Method 1

a capacitor, and a comparator. The pulsed control signal is characterized by a duty cycle that is determined by a charging current and a discharging current coupled to the capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The control circuit is configured control the current supply to the LED lamp by varying the switching frequency and peak current in response to an average voltage from a dimmer

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS10462868B2Circuit and method for driving LED lamp with a dimmer
Publication Date: 2019.10.29 BCD (SHANGHAI) MICRO ELECTRONICS LTD
  • US10462868B2 patent drawing
  • US10462868B2 patent drawing
  • US10462868B2 patent drawing

AI summary

A driver circuit for an LED (light-emitting diode) lamp includes a transformer having a primary winding and a secondary winding, a dimmer circuit coupled to a power source for varying an input voltage to the primary winding, and an output rectifying circuit coupled to the secondary winding for providing an output current to the LED lamp. The driver circuit also includes a controller coupled to the dimmer circuit to receive an average input voltage signal (DIM) from the dimmer circuit. The controller is configured to vary the output current according to the average input voltage.