LED Driver Circuit Dual DC/DC Converter Flash Brightness

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Solution Overview

Problem

Existing driver circuits for light-emitting diodes require extensive effort for advance measurements and adjustments to achieve the desired brightness in flash applications, necessitating complex regulation of DC/DC converters and multiple components.

Innovation Solution

A driver circuit design that couples two DC/DC converters, where one operates in current-limiting mode and the other regulates to a nominal voltage, simplifying regulation and reducing component requirements by providing constant power to light-emitting diodes during a flash, eliminating the need for complex advance calculations and minimizing material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If two current sources are used in each current path with extensive advance measurements and adjustments, then the desired brightness level can be achieved, but the device complexity and regulation effort increase significantly

Engineering Contradiction:
Improvebrightness levelVSAvoidregulation complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The driver circuit automatically adapts to the battery's state of charge through self-regulation. The control unit monitors the battery voltage and autonomously adjusts the duty ratios of the DC/DC converters without requiring manual measurements or adjustments, enabling the system to maintain optimal LED brightness across varying battery conditions

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically changes operating parameters (duty ratios of DC/DC converters) based on battery state of charge. As the battery voltage decreases during discharge, the control unit adjusts the duty ratios to compensate, maintaining constant LED power output without requiring physical reconfiguration or manual intervention

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If regulation is implemented in both DC/DC converters, then the current levels can be precisely controlled, but the device complexity and component quantity increase

Engineering Contradiction:
Improvecurrent control precisionVSAvoidconverter regulation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The regulation function is segmented between two DC/DC converters with different roles. The first converter operates in current-limiting mode with fixed parameters, while the second converter handles dynamic regulation based on battery state. This segmentation allows precise current control without requiring full regulation capability in both converters, reducing overall system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit serves multiple functions: it monitors battery voltage, determines state of charge, calculates appropriate duty ratios for both converters, and manages the switching sequences. This multi-functionality consolidates control logic into a single unit, reducing the need for separate regulation circuits in each converter

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If advance measurements and calculations are performed to adjust current levels, then the flash brightness can be optimized, but the time required for setup and the operational complexity increase

Engineering Contradiction:
Improveflash brightnessVSAvoidsetup time
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The control unit continuously monitors battery voltage and pre-calculates the appropriate duty ratios for both DC/DC converters during the battery discharge process. This preliminary preparation ensures that when a flash is triggered, the optimal current levels are already configured, eliminating the need for time-consuming advance measurements and manual adjustments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback by monitoring the battery voltage and using this information to dynamically adjust the duty ratios of the DC/DC converters. The control unit receives feedback on battery state of charge and automatically modifies operating parameters to maintain optimal LED brightness, eliminating the need for manual measurements and calculations

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a self-regulating driver circuit that simplifies the regulation of the first DC/DC converter, reduces material costs, and allows for purely digital control, enabling efficient and cost-effective operation of light-emitting diodes in flash applications with reduced complexity.

Implementation Method 1

The first DC/DC converter is operated in the current-limiting mode in which a current at a precisely defined level is fed via the supply voltage

Methodology Applied
Scientific EffectCurrent-limiting mode operation:

Implementation Method 2

The second DC/DC converter is operated in the voltage-limiting mode in which a voltage at a precisely defined level is fed via the second supply voltage

Methodology Applied
Scientific EffectVoltage regulation:

Implementation Method 3

a current at a precisely defined level is fed via the supply voltage from a connectible energy source such as a voltage source to a light-emitting diode

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Data Source

PatentUS9351361B2Driver circuit for light-emitting diodes
Publication Date: 2016.05.24 AUSTRIAMICROSYSTEMS AG
  • US9351361B2 patent drawing
  • US9351361B2 patent drawing
  • US9351361B2 patent drawing

AI summary

In one embodiment, a driver circuit for light-emitting diodes has a first DC/DC converter (DCDC1) with an input (IN) for feeding a supply voltage (VBAT) and with a first output (OUT), a second DC/DC converter (DCDC2), which is coupled on the output side to the first output (OUT) and is designed for operation with energy supplied in advance, a current source (IFlash) that is connected to the first output (OUT), and a main output (LED_OUT), which is coupled to the current source (IFlash) and is designed to be connected to the light-emitting diodes. The first DC/DC converter (DCDC1) is designed for operation in a current-limiting mode. The second DC/DC converter (DCDC2) is designed for regulation to a nominal voltage (Vds) of the current source (IFlash).