Configurable LED Driver Eliminates Cooling Fan Noise

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Solution Overview

Problem

Lighting companies face challenges in adopting Solid State Lighting (SSL) technology due to unfamiliarity with the driving and dimming requirements for LEDs, which limits their ability to fully utilize the benefits of high-powered LEDs in various applications.

Innovation Solution

A configurable LED Driver/dimmer that provides multiple drive current options, eliminates the need for cooling fans, offers low standby power consumption, and supports various communication interfaces, allowing for flexible control of LED loads through digital controllers and 0-10 Vdc analog signals, enabling efficient power management and dimming in architectural and entertainment lighting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling fans are used in LED drivers, then heat dissipation is improved, but audible noise increases and installation flexibility decreases

Engineering Contradiction:
Improveheat dissipationVSAvoidaudible noise
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent removes the cooling fan component entirely from the LED driver system. Instead of extracting and isolating the fan, the design eliminates it completely and uses passive heat dissipation through the device housing and thermal management circuitry, thereby eliminating audible noise while maintaining heat dissipation performance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical cooling fan system with a passive thermal management system. Heat is dissipated through the device enclosure and internal heat sinks rather than active mechanical airflow, substituting a mechanical solution with a passive thermal conduction and convection approach

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If multiple LED drive current options are provided, then adaptability to various LEDs is improved, but device complexity increases

Engineering Contradiction:
Improvecompatibility with various LEDsVSAvoiddriver configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamically adjustable drive current capabilities through digital control interfaces. The driver can be programmed and reconfigured via communication protocols (DMX512, DALI, 0-10V) to adapt to different LED types and current requirements, allowing flexibility without permanent hardware changes or complex switching networks

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameters of the driver output by allowing digital programming of drive current values. The driver circuitry can be configured through software/firmware to output different current levels (350mA, 500mA, 700mA, 1000mA, 1400mA) based on communication interface commands, eliminating the need for multiple fixed-current driver circuits

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If configurable power options are provided in the front end converter, then power efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidconverter configuration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements a universal front-end power factor correction (PFC) converter that can operate with multiple output voltage configurations. The same hardware circuitry can be programmed to provide different voltage levels and power distribution schemes, allowing high efficiency across multiple application scenarios without requiring separate converter designs for each configuration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUSRE49872E1Configurable LED driver/dimmer for solid state lighting applications
Publication Date: 2024.03.12 MATE LLC
  • USRE49872E1 patent drawing
  • USRE49872E1 patent drawing
  • USRE49872E1 patent drawing

AI summary

The disclosure is directed at a method and apparatus for configuring and powering light fixture loads for a LED low voltage distribution system. The method and apparatus include converting power being supplied for powering the set of light fixture loads and then limiting this converted power to a set of multiple current outputs supplied to the light fixture loads. The multiple current outputs are then split or regrouped prior to being delivered to the light fixture loads.