LED Driver Flicker Elimination via Saturation Switching

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Solution Overview

Problem

Current electronic drivers for LED lamps operating with existing electrical ballasts often cause flickering due to unstable input currents, particularly during preheating and dimming, leading to high power consumption and potential damage from high ignition voltages.

Innovation Solution

An electronic driver with a flicker eliminating circuit that operates in saturation mode at low loads and switch mode at high loads, using a voltage switch and decoupling components to adjust voltage drops and reduce losses, along with an open-load detection circuit to protect against overvoltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a linear circuit for filtering ripple current is added to the electronic driver, then flickering is reduced, but power consumption increases due to losses in the linear circuit

Engineering Contradiction:
Improveflickering stabilityVSAvoidpower consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent replaces the linear filtering circuit (analog/mechanical approach) with a digital signal processing system. The digital processor detects ripple current components and generates compensation signals to cancel flickering, substituting passive linear filtering with active digital control. This eliminates the power losses inherent in linear circuits while achieving flicker reduction through computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent dynamically adjusts operating parameters based on detected conditions. The digital processor analyzes ripple current characteristics and modifies driver output parameters in real-time to compensate for flickering. This adaptive parameter adjustment allows flicker elimination without the fixed power losses of linear circuits, optimizing energy efficiency across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the number of light-emitting diodes is increased to raise operating voltage above ballast input voltage, then flickering is reduced, but manufacturing cost increases

Engineering Contradiction:
Improveoperating voltage stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

Instead of increasing LED quantity to raise operating voltage, the patent uses digital signal processing to detect and compensate for voltage instability. The digital processor analyzes input voltage variations and adjusts driver output accordingly, maintaining stable LED operation without adding more diodes. This reduces manufacturing costs while achieving voltage stability through intelligent control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The driver system performs self-diagnosis and self-correction of voltage instability issues. The digital processor continuously monitors operating conditions and automatically adjusts parameters to maintain stable LED operation. This self-regulating capability eliminates the need for additional LEDs to provide voltage headroom, reducing component count and manufacturing complexity.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If connection to electrical ballast is delayed until after ignition, then high ignition voltage damage is avoided, but overcurrent occurs at the lighting module after ignition

Engineering Contradiction:
Improveignition voltage damageVSAvoidovercurrent
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent implements preliminary protective action by using the digital processor to detect ignition voltage spikes before they reach the LED module. The system prepares compensation measures in advance and activates them proactively during ignition events. This preliminary detection and response prevents both voltage damage and subsequent overcurrent issues by maintaining controlled operation throughout the ignition transition.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs continuous feedback control where the digital processor monitors ballast output voltage and current in real-time. During ignition, the feedback mechanism detects voltage spikes and immediately adjusts driver parameters to prevent damage. After ignition, the feedback system continues to monitor and regulate current levels, preventing overcurrent conditions. This closed-loop control resolves the contradiction by providing protective response at the appropriate moments without premature connection.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces and eliminates flickering, maintains stable output voltages and currents, and protects the LED lighting module from high voltages, while minimizing power consumption and preventing damage from open loads.

Implementation Method 1

a flicker eliminating circuit (102) for reducing and/or eliminating a flickering of the LED lighting module (300) in the case of a light load, wherein the flicker eliminating circuit (102) is adapted to operate in a saturation mode when an input voltage is below a threshold voltage and to operate in a switch mode when the input voltage is above a threshold voltage

Methodology Applied
Scientific EffectSaturation mode operation: Magnetic Saturation

Implementation Method 2

the flicker eliminating circuit (102) is adapted to operate in a saturation mode when an input voltage is below a threshold voltage and to operate in a switch mode when the input voltage is above a threshold voltage

Methodology Applied
Scientific EffectSwitch mode operation:

Implementation Method 3

a voltage switch and decoupling components to adjust voltage drops and reduce losses

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11812529B2Eliminating flicker and open load protection for driver compatible with NAFTA dim ECG
Publication Date: 2023.11.07 LEDVANCE GMBH
  • US11812529B2 patent drawing
  • US11812529B2 patent drawing
  • US11812529B2 patent drawing

AI summary

An electronic driver for transforming an electronic ballast input voltage into an operating voltage for an LED lighting module. The driver includes a flicker eliminating circuit, which is adapted to operate in a saturation mode when the input voltage is below a threshold voltage. It operates in a switch mode when the input voltage is above a threshold voltage. A voltage drop in the flicker eliminating circuit in the saturation mode is higher than in the switch mode.