LED Driver Circuit Synchronous Switching for Inrush Current Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Inrush current caused by voltage flicker during color temperature adjustment in LED lighting systems can lead to unwanted damage to LEDs, as the output voltage of the driving circuit exceeds the voltage at the LED load, resulting in potential damage.

Innovation Solution

A lighting driving circuit incorporating an input-output synchronous switch system and a discharge circuit, which synchronously switches power to the LED channels and rapidly discharges the output capacitor to prevent inrush current, ensuring safe operation during color switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a switch is used to perform color temperature adjustment operation, then color temperature adjustment capability is improved, but inrush current damage to LEDs occurs

Engineering Contradiction:
Improvecolor temperature adjustment capabilityVSAvoidinrush current damage to LEDs
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The discharge circuit is activated before the switch is closed to pre-discharge the output capacitor, removing inrush current before it can damage the LEDs. This preliminary action prevents the harmful effect while maintaining the color temperature adjustment capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A discharge circuit with a discharge switch and discharge resistor is introduced as an intermediary component between the output capacitor and the LED channels. This intermediary circuit controls the discharge of stored energy, preventing direct inrush current from reaching the LEDs during color temperature switching.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If output capacitor is used in power conversion circuit, then power conversion efficiency is improved, but inrush current is generated during switching

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidinrush current during switching
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The energy stored in the output capacitor, which normally causes harmful inrush current, is deliberately discharged through the discharge resistor before switching occurs. This converts the potentially harmful stored energy into a controlled discharge process that protects the LED channels while maintaining power conversion efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The discharge circuit operates in advance to clear the stored energy from the output capacitor before the main switching operation. This preliminary discharge action eliminates the inrush current problem while preserving the capacitor's useful function in maintaining power conversion efficiency during normal operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively removes inrush current, preventing damage to LEDs and maintaining normal system operation without adding excessive components, thus ensuring reliable and cost-effective LED lighting performance.

Implementation Method 1

a rectifier circuit comprising a rectifier bridge for converting AC power to DC power

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a discharge circuit connected to the switch circuit and an input end of the rectifier circuit and to the output capacitor of the power output

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentUS11109463B1Lighting driving circuit and method for removing inrush current in LED channels
Publication Date: 2021.08.31 PNC BANK NA
  • US11109463B1 patent drawing
  • US11109463B1 patent drawing
  • US11109463B1 patent drawing

AI summary

Provided is a lighting driving circuit for supplying power to a plurality of LED channels, having an input-output synchronous switch circuit synchronously connected to an input and an output of the lighting driving circuit, a rectifier circuit, a power conversion circuit, a power output having an output capacitor, and a discharge circuit connected to the switch circuit and an input end of the rectifier circuit and to the output capacitor. The plurality of LED channels are connected between the power output and the switch circuit, and the switch circuit is configured to simultaneously perform a switching operation of the power supplied to the plurality of LED channels to remove any inrush current to the LED load and send a sense signal to the discharge circuit to discharge the output capacitor.