LED Driver Control Module for Low-End Dimming and Color Temperature

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Discrete-spectrum light sources, such as LEDs and CFLs, do not change color temperature when dimmed, leading to an unnatural lighting experience and lack of load regulation capability in existing LED drivers.

Innovation Solution

A control module that regulates the current to LED light sources, allowing for adjustment of color temperature and intensity to mimic black body radiator behavior, even at low intensities, using a combination of an LED driver and a control module that diverts current to achieve desired color temperature and intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If discrete-spectrum light sources (LEDs, CFLs) are used, then energy efficiency is improved, but color temperature cannot be adjusted naturally when dimming

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcolor temperature adjustment
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The lighting system is divided into multiple LED channels with different color temperatures (e.g., warm white, neutral white, cool white). By independently controlling the intensity of each channel, the system can segment the overall light output to achieve various color temperature combinations while maintaining energy efficiency of LED technology.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control module dynamically adjusts the mixing ratio of different LED channels based on the desired color temperature and intensity level. As the overall intensity changes, the system dynamically rebalances the contribution of each channel to maintain natural color temperature transitions, creating an adaptive lighting experience.

Inventive Principle:
Principle #15Dynamics

2Illumination intensity

If LED drivers are used, then light output is improved, but load regulation capability is insufficient for natural dimming

Engineering Contradiction:
Improvelight outputVSAvoidload regulation capability
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The control module incorporates feedback mechanisms to monitor the actual light output and color temperature of the LED channels. Based on this feedback, the system automatically adjusts the drive current to each channel to maintain accurate color temperature transitions during dimming, enabling precise load regulation beyond standard LED driver capabilities.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes multiple parameters simultaneously - adjusting both the intensity level and the color temperature by varying the drive current distribution across different LED channels. This multi-parameter control enables natural dimming behavior that mimics traditional lighting while maintaining high LED efficiency.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If color temperature is changed, then lighting ambiance is improved, but intensity regulation is limited

Engineering Contradiction:
Improvecolor temperature controlVSAvoidintensity regulation
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

By segmenting the lighting output into multiple independent color channels, the system can regulate intensity at any color temperature level. Each channel contributes to both the total intensity and the color temperature, allowing independent adjustment of these parameters across the full intensity range without the limitations of single-channel LEDs.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250355321A1Control Module for a Driver for an Electrical Load
Publication Date: 2025.11.20 LUTRON TECHNOLOGY COMPANY LLC
  • US20250355321A1 patent drawing
  • US20250355321A1 patent drawing
  • US20250355321A1 patent drawing

AI summary

A lighting control system for controlling a cumulative light emitted by a lighting fixture may comprise a light-emitting diode (LED) driver comprising an output for conducting an output current, and a control module electrically coupled to the output of the LED driver for receiving the output current. The LED driver may regulate the magnitude of the output current towards a target current, and may be characterized by a low-end intensity. The control module may be coupled to a first LED light source of the LED light sources. The control module may receive a command including a requested intensity and control the magnitude of a first LED current through the first LED light source. The control module may control the cumulative light output of the lighting fixture below the low-end intensity of the LED driver by diverting a portion of the output current away from the first LED light source.