LED Driver Phase-Angle Learning for Dimming Consistency

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Solution Overview

Problem

Dimmable LED lamp units face challenges when connected to phase-cut mains dimmers, as they do not know in advance which dimmer type they will be connected to, leading to variations in minimum and maximum phase angles that affect light output, causing inconsistent dimming performance.

Innovation Solution

The LED driver operates in a learning mode to detect the minimum and maximum phase angles of the supply voltage and adapts its settings to ensure minimum output power at the minimum phase angle and maximum output power at the maximum phase angle, updating its internal function to accurately regulate light output based on these detected values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the LED driver uses fixed dimming characteristics, then the device complexity is reduced, but the dimming performance becomes inconsistent due to phase angle variations

Engineering Contradiction:
Improvedimming performance consistencyVSAvoiddriver operation modes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The LED driver dynamically switches between two operational modes (first mode for minimum phase angle, second mode for maximum phase angle) based on real-time detection of the phase angle. This dynamic adaptation allows the driver to maintain consistent dimming performance across different operating conditions without requiring complex continuous adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The driver changes its operational parameters (such as current regulation settings) depending on the detected phase angle. By detecting whether the phase angle corresponds to minimum or maximum conditions and adjusting parameters accordingly, the system achieves consistent dimming performance while managing complexity through discrete parameter changes rather than continuous adjustment.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the LED driver detects and adapts to phase angle variations, then the dimming performance consistency is improved, but the device complexity increases

Engineering Contradiction:
Improvelight output consistencyVSAvoidlearning mode functionality
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The driver performs preliminary detection of phase angle characteristics during a learning phase before normal operation begins. By pre-detecting the minimum and maximum phase angles and storing this information, the system prepares appropriate operational parameters in advance, eliminating the need for complex real-time continuous adaptation during normal use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The driver autonomously detects and learns the phase angle characteristics of the connected dimmer without requiring external configuration or manual setup. The system self-calibrates by detecting the minimum and maximum phase angles and automatically configures its operational modes, reducing the need for complex user intervention or external calibration equipment.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the driver operates with fixed minimum and maximum phase angle settings, then the manufacturing precision is improved, but the adaptability to different mains dimmers decreases

Engineering Contradiction:
Improvecompatibility with different mains dimmersVSAvoidphase angle detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The driver changes its detection and operational parameters based on the actual phase angle characteristics detected during the learning phase. Instead of using fixed predetermined values, the system adapts its minimum and maximum phase angle settings to match the specific mains dimmer characteristics, achieving both high adaptability and precise detection through measured rather than assumed parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The driver is designed to universally adapt to different types of mains dimmers by detecting their specific phase angle characteristics and configuring appropriate operational modes. This multi-functional capability allows a single driver design to work with various dimmer types while maintaining precise control, eliminating the need for multiple specialized driver designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9137865B2Driver for a solid state lamp
Publication Date: 2015.09.15 SIGNIFY HOLDING BV
  • US9137865B2 patent drawing
  • US9137865B2 patent drawing
  • US9137865B2 patent drawing

AI summary

A driver (32) for a solid state lamp (31) receives phase-cut AV supply voltage (PCACV). The lamp is operated at a dimmed light output (LA) on the basis of the phase angle (φ) of the phase-cut AV supply voltage (PCACV). The driver comprises a memory (39) containing information defining a function (F). In a normal mode, the driver monitors the supply voltage and calculates the momentary value of the dim factor (β) from the momentary value of the phase angle (φ) according to a formula β=F(φ). In a learning mode, the driver detects the lowest value (φMIN) and the highest value (φMAx) assumed by the phase angle (φ), and updates the said information in said memory (39) such that the dim factor will have its minimum value and maximum value (βMIN, βMAx) corresponding to the minimum value and maximum value (φMiN, φMAX) of the phase angle (φ), respectively.