LED Driver Circuit PWM Dimming Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing lighting devices lack the ability to adjust light intensity, limiting user flexibility and energy efficiency, as they can only be turned on or off with a fixed default intensity.

Innovation Solution

A lighting apparatus comprising a light source, a rectifier circuit, a DC-DC converter, an adjustment circuit, and a controller that converts AC power to a variable direct current, allowing for adjustable light intensity through a PWM signal generated by a manual switch or external command, and optionally includes suppression and filter circuits for signal pattern modification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED lighting is used for energy-efficient illumination, then energy consumption is reduced and lifespan is extended, but the ability to adjust light intensity is lost

Engineering Contradiction:
Improveenergy consumptionVSAvoidlight intensity adjustment capability
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic light intensity adjustment by controlling the switching frequency of MOSFETs in the LED driver circuit. The controller varies the duty cycle of PWM signals to dynamically adjust the current supplied to LED modules, enabling continuous dimming from 0% to 100% intensity while maintaining energy-efficient LED operation throughout the adjustment range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the electrical parameters (current magnitude, pulse width modulation duty cycle) supplied to the LED modules to achieve different light intensities. By varying these parameters without changing the fundamental LED operation mode, the patent maintains energy efficiency while gaining adaptability for different lighting conditions.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If multiple LED modules are used to provide sufficient illumination, then light output is increased, but device complexity increases

Engineering Contradiction:
Improvelight outputVSAvoidcircuit complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent divides the lighting system into multiple independently controllable LED modules (first LED module, second LED module, etc.), each with its own current control circuit. This segmentation allows the system to achieve high light output by activating multiple modules while maintaining manageable complexity through modular design, where each module can be controlled individually or in combination based on lighting requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit is designed to universally manage multiple LED modules using the same PWM control architecture. The same controller and MOSFET switching mechanism that controls a single module can be extended to control multiple modules, reducing overall system complexity through standardized multi-functional design rather than requiring separate control circuits for each module.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If LED modules are activated continuously for maximum illumination, then light output is maximized, but lifespan is reduced

Engineering Contradiction:
Improvelight outputVSAvoidlifespan
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent implements periodic switching control of LED modules through PWM (Pulse Width Modulation) technique. Instead of continuous operation at maximum current, the MOSFETs switch on and off periodically with variable duty cycles. This periodic action reduces average current stress on LEDs while maintaining perceived brightness through persistence of vision, thereby extending LED lifespan while preserving light output capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous useful lighting action through high-frequency PWM switching, where the LED modules operate continuously at reduced current levels or in alternating sequences. This continuous low-stress operation preserves LED lifespan while the rapid switching maintains continuous perceived illumination, eliminating the need for intermittent on/off cycling that would reduce lifespan further.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to adjust light intensity continuously within a range, extending the lifespan of the lighting apparatus by activating or deactivating LED modules and optimizing energy usage, while also allowing for wireless control of neighboring devices within the same group.

Implementation Method 1

a rectifier circuit, converts an AC power to a raw direct current

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

The DC-DC converter converts the raw direct current to an output current according to a first duty ratio of the first PWM signal

Methodology Applied
Scientific EffectPulse Width Modulation: Phase Modulation

Implementation Method 3

LED lighting, a solid-state lamp that uses light-emitting diodes as the source of light

Methodology Applied
Scientific EffectLight Emitting Diode effect: Light Emitting Diode

Implementation Method 4

The light emitting diodes shows a new type of illumination

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11617242B2Lighting apparatus
Publication Date: 2023.03.28 LEELEDS LIGHTING XIAMEN
  • US11617242B2 patent drawing
  • US11617242B2 patent drawing
  • US11617242B2 patent drawing

AI summary

A lighting apparatus includes a light source, a rectifier circuit, a DC-DC converter, an adjustment circuit and a controller. The rectifier circuit converts an AC power to a raw direct current. The adjustment circuit provides an adjustment signal corresponding a light intensity setting of the light source. The controller is coupled to the DC-DC converter and the adjustment circuit. The controller receives the adjustment signal for generating a first PWM signal. The DC-DC converter receives the first PWM signal. The DC-DC converter converts the raw direct current to an output current according to a first duty ratio of the first PWM signal. The output current is supplied to the light source corresponding to the light intensity setting.