Integrated LED Driver Circuit for RGB Voltage Matching

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Solution Overview

Problem

Traditional LED display systems face inefficiencies due to the need for a single supply voltage for red, green, and blue LEDs, leading to significant energy loss as heat and increased complexity in driver circuitry, as well as the use of multiple discrete components which complicates manufacturing and noise reduction.

Innovation Solution

An integrated LED driver circuit with a phase lock loop, pulse width modulation engine, configuration register, and gain adjustable fast charge current source, which allows for individual voltage settings for each color of LEDs, reducing power consumption and the number of discrete parts by using a common cathode configuration and integrated components on a single chip or multiple chips.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single supply voltage is used for all RGB LEDs, then the circuit design is simplified, but significant energy is lost as heat due to voltage mismatch with individual LED forward voltages

Engineering Contradiction:
Improvecircuit design complexityVSAvoidenergy loss as heat
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent segments the power supply system by providing separate voltage supplies for red, green, and blue LED channels. Each voltage supply is optimized to match the forward voltage characteristics of its corresponding LED type, eliminating the need for resistive voltage matching and reducing energy loss while maintaining manageable circuit complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple discrete components are used in the LED display system, then individual component functionality is maintained, but the number of PCB layers increases and manufacturing cost increases

Engineering Contradiction:
Improvecomponent functionalityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple discrete components including voltage supplies, current drivers, and control logic into an integrated driver circuit. This consolidation reduces the number of PCB layers required, simplifies manufacturing processes, and lowers overall system cost while preserving the functional capabilities of individual components through modular integrated design.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple discrete components are used in the LED display system, then individual component functionality is maintained, but noise control and pixel pitch reduction become difficult

Engineering Contradiction:
Improvecomponent functionalityVSAvoidnoise and pixel pitch constraints
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent integrates voltage supplies and driver circuits into a unified compact structure, reducing the physical footprint and enabling smaller pixel pitch implementations. The integrated architecture also improves noise control by minimizing signal paths and reducing electromagnetic interference between components, while maintaining full functional capability of each LED channel.

Inventive Principle:
Principle #5Merging (Combining)

4Power

If a common anode scan configuration with NMOS drivers is used, then current capacity and Rds(on) performance are improved, but the system still requires voltage matching resistors that generate heat

Engineering Contradiction:
Improvecurrent capacity and Rds(on)VSAvoidheat generation from voltage matching resistors
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent segments the voltage supply system to provide dedicated voltage sources for each LED color channel, eliminating the need for voltage matching resistors in the common anode configuration. This approach preserves the high current capacity and low Rds(on) characteristics of the NMOS drivers while removing the source of resistive heat generation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8963810B2LED display systems
Publication Date: 2015.02.24 SCT
  • US8963810B2 patent drawing
  • US8963810B2 patent drawing
  • US8963810B2 patent drawing

AI summary

An LED display system comprises an LED array and an LED driver circuit. An LED driver circuit comprises components including a phase lock loop, a pulse width modulation engine, a configuration register, a gain adjustable fast charge current source, and a serial input/output interface. The components in this driver circuit may be integrated on a same chip. The LED array may be arranged in a common cathode configuration.