LED Driver Ripple Detection and DC Level Control

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Solution Overview

Problem

Power supply systems for LEDs face challenges in maintaining stable luminous output due to sensitivity to drive current changes, with output ripple affecting feedback loops and leading to inaccuracies in DC signal levels.

Innovation Solution

A secondary-side output correction circuit generates a feedback control signal to dynamically adjust the DC level of the output signal based on measured ripple, using a sense resistor, current sense circuit, operational amplifier, and reference generator to calculate correction factors and adjust the reference signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a feedback loop measures the output to implement ripple control, then output ripple is reduced, but the output signal DC level becomes inaccurate

Engineering Contradiction:
Improveoutput rippleVSAvoidDC level accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The feedback signal is separated into AC ripple component and DC component. The AC component is used for ripple control while the DC component is used for DC level regulation, allowing independent optimization of both control objectives without interference

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A capacitor is introduced as an intermediary element in the feedback path. The capacitor blocks the DC component while allowing the AC ripple component to pass through to the ripple controller, enabling selective ripple control without affecting DC level accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If LED is driven by constant current to maintain stable luminous output, then luminosity stability is improved, but sensitivity to drive current changes increases

Engineering Contradiction:
Improveluminous output stabilityVSAvoidsensitivity to current changes
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

A feedback loop continuously monitors the LED drive current and adjusts the current regulator to maintain constant current flow. This feedback mechanism compensates for any current variations, ensuring stable luminous output while reducing sensitivity to external disturbances

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the drive current in real-time based on feedback from the current sensor. This dynamic control allows the system to maintain optimal current levels and stability while adapting to changing operating conditions

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If output correction circuit dynamically adjusts DC level based on measured ripple, then DC level accuracy is improved, but circuit complexity increases

Engineering Contradiction:
ImproveDC level accuracyVSAvoidcorrection circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ripple control function and DC level control function are merged into a single feedback system. By separating the feedback signal into AC and DC components and routing them through appropriate control paths, both functions achieve their objectives using a unified circuit architecture

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The correction circuit uses the ripple measurement itself to generate the correction signal. The measured ripple information is processed and fed back to automatically adjust the DC level, enabling the system to self-correct without external intervention

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11596037B2Voltage ripple detection and driver control for stable output current
Publication Date: 2023.02.28 ERP POWER LLC
  • US11596037B2 patent drawing
  • US11596037B2 patent drawing

AI summary

According to some embodiments, there is provided a power supply system including a converter configured to generate an output signal based on a rectified input signal for driving a light source, an output correction circuit coupled to an output of the converter and configured to measure a ripple in the output signal and to generate a correction signal to dynamically control a DC-level of the output signal of the converter based on the measured ripple and a reference signal corresponding to a desired DC-level of the output signal.