LED Driver Segmentation for Brightness Consistency

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Solution Overview

Problem

Existing LED lighting drivers struggle to maintain consistent brightness across multiple LED lamps, especially when dimmed, due to variations in current distribution and temperature, leading to an unpleasant user experience and increased manufacturing costs.

Innovation Solution

A lighting apparatus driver comprising multiple voltage regulator IC modules, each connected to a separate LED lamp, with a dimming control system that sends independent dimming signals to Buck or FlyBack modules to ensure consistent current input and brightness, eliminating the need for half bridges and allowing for different LED sizes and powers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple LED lamps are connected in parallel with a single driver, then the device complexity is reduced, but the brightness consistency among lamps deteriorates

Engineering Contradiction:
Improvedriver structureVSAvoidbrightness consistency
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent divides the driver system into multiple independent voltage regulator IC modules, where each module is responsible for controlling one LED lamp. This segmentation allows each lamp to receive independently regulated voltage, ensuring consistent brightness while maintaining a relatively simple overall structure by using standardized modular components.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If PWM dimming is applied to multiple parallel LED lamps, then energy consumption is reduced, but brightness uniformity deteriorates at low temperatures

Engineering Contradiction:
Improveenergy consumptionVSAvoidbrightness uniformity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

Instead of using a single PWM dimming control for all lamps, the patent implements separate voltage regulator IC modules for each LED lamp. Each regulator independently manages its associated lamp's power and brightness, preventing the brightness uniformity issues that occur with centralized PWM control at low temperatures, while still achieving energy savings through individual lamp control.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If half bridge circuits are used for LED driving, then power conversion efficiency is improved, but manufacturing cost increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent replaces expensive half bridge circuits with multiple voltage regulator IC modules that use more affordable components such as MOSFETs, diodes, and capacitors. While individual regulator modules have lower power conversion efficiency than half bridge circuits, the overall system achieves acceptable efficiency while significantly reducing manufacturing costs and improving ease of production.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures that each LED lamp maintains substantially the same brightness, even when dimmed, improving user experience and reducing manufacturing costs by eliminating half bridges and using established integrated circuits.

Implementation Method 1

a rectifier to convert an alternating current voltage into a direct current voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a filter to filter out noise

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Implementation Method 3

each of the plurality of voltage regulator IC modules is capable of independently controlling current input to the lighting apparatus connected thereto

Methodology Applied
Scientific EffectElectromagnetic switching: Electromagnetic Induction

Data Source

PatentUS20230029021A1Lighting apparatus driver
Publication Date: 2023.01.26 GE LIGHTING SOLUTIONS LLC
  • US20230029021A1 patent drawing
  • US20230029021A1 patent drawing
  • US20230029021A1 patent drawing

AI summary

The present invention relates to a lighting apparatus driver, comprising: a filter, which is used to filter out noise; a rectifier, which is used to convert an alternating current voltage into a direct current voltage; and a plurality of voltage regulator integrated circuit (IC) modules, which are directly or indirectly connected to the rectifier, wherein each one of the plurality of voltage regulator IC modules is used to connect to a separate lighting apparatus, so that each one of the plurality of voltage regulator IC modules can independently control the electric current inputted into the lighting apparatus connected thereto.