LED Driver Circuit Segmentation for Stable Power Transfer

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Solution Overview

Problem

In existing circuit configurations for powering light emitting diodes (LEDs) using a DC voltage converter with a controllable switching element, energy storage devices discharge when the energy transfer is turned off, leading to a drop in voltage and potential increased duty cycle, which can cause short-circuit detection and excessive induction in magnetic components.

Innovation Solution

Incorporating a controllable switching element that interrupts the connection between the energy storage devices and the load current detection means when the energy transfer is off, preventing discharge and maintaining voltage at the controlled variable input, thus setting the duty cycle to a steady-state value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If energy storage devices are connected to the input for the controlled variable during off-state, then the circuit can be simpler, but the voltage drops due to discharge causing increased duty cycle and potential short-circuit detection

Engineering Contradiction:
Improvecircuit complexityVSAvoidshort-circuit detection accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The circuit is segmented into two distinct states: during on-state, the energy storage devices are connected to allow charging; during off-state, they are disconnected to prevent discharge. This segmentation resolves the contradiction by allowing circuit simplicity when needed while preventing harmful discharge effects during off-state, thereby maintaining reliable short-circuit detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A switching element acts as an intermediary between the energy storage devices and the input for the controlled variable. This intermediary controls the connection state, allowing the energy storage devices to be connected during on-state for charging and disconnected during off-state to prevent discharge, thus resolving the contradiction between circuit simplicity and reliable operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If the connection between energy storage devices and load current detection means is maintained during off-state, then the circuit operation is continuous, but the voltage drop leads to excessive induction in magnetic components

Engineering Contradiction:
Improvecontinuous operationVSAvoidexcessive induction in magnetic components
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The connection between energy storage devices and load current detection means is made periodic rather than continuous. The switching element connects them during on-state and disconnects them during off-state, creating a periodic connection pattern. This resolves the contradiction by allowing continuous overall operation while preventing harmful excessive induction during off-state periods.

Inventive Principle:
Principle #19Periodic action

3Power

If duty cycle is increased to compensate for voltage drop, then the average power to LEDs increases, but the color stability deteriorates due to load current changes

Engineering Contradiction:
Improveaverage power to LEDsVSAvoidLED color stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The switching element provides beforehand cushioning by preventing the voltage drop that would otherwise occur during off-state. By disconnecting the energy storage devices before discharge can occur, the circuit maintains stable voltage and duty cycle, thereby maintaining LED color stability while still delivering adequate average power through controlled on-state periods.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents the discharge of energy storage devices during off-state, maintaining the voltage at the controlled variable input corresponding to the steady-state load current, avoiding increased duty cycle and potential short-circuit detection, ensuring stable power transfer to LEDs.

Implementation Method 1

electrical energy shall be transferred by a DC voltage converter for powering the electrical energy

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

The adjustment circuit shall have at least one device for storing electrical energy such as a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8853962B2Apparatus and method for circuit configuration for powering light emitting diodes
Publication Date: 2014.10.07 HELLA GMBH & CO KGAA
  • US8853962B2 patent drawing
  • US8853962B2 patent drawing
  • US8853962B2 patent drawing

AI summary

A circuit configuration for powering electrical loads, especially light emitting diodes, using a DC voltage converter with controllable switching element.