Multichannel LED Driver Power Control via Shared Limiter

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Solution Overview

Problem

Multichannel LED drivers face complexity and reliability issues due to the need for multiple current and voltage limiter circuits, which increase manufacturing costs and introduce fault points, while existing solutions do not offer flexible control over output power across parallel channels.

Innovation Solution

A driver device with a common output power limiter that produces a bus voltage with a specific power rating, allowing flexible division of output power between multiple output stages, each configured to provide output current to LEDs, while ensuring the sum of output powers does not exceed the rating, thereby simplifying the structure and enhancing reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple current and voltage limiter circuits are used in each channel, then output power control is achieved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveoutput power controlVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate current and voltage limiter circuits into a single shared limiter circuit that serves all parallel channels. This merging approach reduces the total number of components while maintaining the ability to control output power across multiple channels, directly resolving the contradiction between adaptability and device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shared limiter circuit is designed to perform multiple functions across different channels simultaneously. Instead of having dedicated limiter circuits for each channel, a single universal limiter circuit controls the output power for all channels, reducing component count while maintaining full control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple current and voltage limiter circuits are used in each channel, then output power control is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveoutput power controlVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By merging multiple limiter circuits into one shared circuit, the patent reduces the total number of components that need to be manufactured and assembled. This directly lowers manufacturing costs while preserving the ability to control output power across multiple channels

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The universal limiter circuit serves all channels, reducing the bill of materials and assembly complexity. This multi-functional approach eliminates redundant components, directly reducing manufacturing cost while maintaining full output power control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple current and voltage limiter circuits are used in each channel, then output power control is achieved, but reliability decreases due to increased fault points

Engineering Contradiction:
Improveoutput power controlVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent merges multiple separate limiter circuits into a single shared circuit, reducing the total number of potential failure points. Fewer discrete components mean fewer opportunities for component failure, thereby improving system reliability while maintaining output power control across all channels

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If multiple current and voltage limiter circuits are used in each channel, then output power control is achieved, but circuit board space increases

Engineering Contradiction:
Improveoutput power controlVSAvoidcircuit board space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

By combining multiple limiter circuits into one shared circuit, the patent significantly reduces the footprint required on the circuit board. This consolidation eliminates redundant components and interconnections, freeing up board space while maintaining full output power control capability across multiple channels

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3016478B1Joint control of output power in a multichannel LED driver
Publication Date: 2018.10.03 HELVAR OY AB
  • EP3016478B1 patent drawingFigure 1
  • EP3016478B1 patent drawingFigure 2
  • EP3016478B1 patent drawingFigure 3

AI summary

A driver device provides output current for one or more light-emitting semiconductor devices. The driver device comprises a first converter means (102) for producing a bus voltage. Said first converter means has a power rating. Two or more output stages (203, 204) are coupled to receive said bus voltage and each configured to provide, at an output power specific to the respective output stage, output current to one or more light-emitting semiconductor devices coupled to the output of the respective output stage. A common output power limiter (201) is configured to limit the sum of output powers of said two or more output stages to a combined power value that is smaller than or equal to said power rating.