LED Driver Slew-Rate Control for EMI Mitigation

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Solution Overview

Problem

Existing LED driver systems face challenges in managing transient effects and electromagnetic interference (EMI) while regulating current for LED strings, particularly in applications like vehicle indicator lights, where varying supply voltages can lead to excessive current and thermal issues.

Innovation Solution

The proposed LED driver system incorporates an error amplifier, an amplifier output stage with a slew-rate controller, and a shunt resistor to control the slew-rate of the shunt current, ensuring a constant total output current and diverting excess current through the shunt resistor for thermal protection, while mitigating transient effects and EMI.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the driver circuit regulates current based on varying supply voltage, then the LED string can operate across different voltage conditions, but transient effects and electromagnetic interference occur causing thermal issues

Engineering Contradiction:
Improvevoltage adaptationVSAvoidtransient effects and EMI
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The slew-rate controller pre-regulates the rate of change of the shunt current before it can cause transient effects or EMI. By controlling dv/dt of the control voltage applied to the second power transistor, the system prevents harmful transients from occurring in the first place, rather than reacting to them after they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The shunt resistor and associated shunt current act as an intermediary element that provides a controlled path for excess current. The slew-rate controller mediates the relationship between the control voltage and the shunt current, ensuring that current diversion occurs at a controlled rate that prevents EMI while still providing thermal protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If excess current is diverted through a shunt resistor for thermal protection, then thermal issues are mitigated, but additional circuit components increase system complexity

Engineering Contradiction:
Improvethermal protectionVSAvoidcircuit complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The second power transistor and associated circuitry serve multiple functions: they control the shunt current to provide thermal protection, they implement slew-rate control to mitigate EMI, and they work in conjunction with the error amplifier to regulate overall current. This multi-functionality reduces the need for separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the thermal protection function and the EMI mitigation function into a single integrated control mechanism. The slew-rate controller and shunt resistor are integrated into the existing current regulation path, rather than being separate add-on components, thereby reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Object-generated harmful factors

If the slew-rate of shunt current is controlled to mitigate transient effects and EMI, then electromagnetic interference is reduced, but the control mechanism increases device complexity

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The slew-rate control is applied locally at the specific point where the control voltage is applied to the second power transistor. Rather than implementing system-wide complex control mechanisms, the patent introduces a focused local control element (the slew-rate controller) that specifically addresses the EMI issue at its source with minimal additional complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages transient effects and EMI, providing thermal protection and maintaining consistent illumination by controlling the slew-rate of the shunt current, thus ensuring reliable operation across varying supply voltages.

Implementation Method 1

an error amplifier configured to compare an input voltage with a reference voltage to generate a control voltage

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 2

The shunt current can be provided through a shunt resistor in the second current path

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11924942B2Light-emitting diode (LED) driver system with slew-rate control
Publication Date: 2024.03.05 TEXAS INSTRUMENTS INC
  • US11924942B2 patent drawing
  • US11924942B2 patent drawing
  • US11924942B2 patent drawing

AI summary

One example described herein includes a light-emitting diode (LED) driver system. The system includes an error amplifier configured to compare an input voltage with a reference voltage to generate a control voltage. The system further includes an amplifier output stage configured to control an output current through a first current path and a shunt current through a second current path based on the control voltage. The amplifier output stage comprises a slew-rate controller configured to control a slew-rate of the shunt current. The shunt current can be provided through a shunt resistor in the second current path and added to the output current to provide a total current through an LED string.