LED Driver Circuit Sensing Power Transistor Degradation

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Solution Overview

Problem

Existing LED driving circuits lack the ability to sense power transistor depletion, which can lead to inadequate output voltage for driving LEDs, resulting in ineffective boosting and a lack of warning or corrective measures.

Innovation Solution

The proposed LED driving circuit includes a sensing unit that utilizes a comparator and capacitor to detect degradation of the power transistor by comparing the source voltage with predetermined voltages, providing a high signal if the voltage exceeds a certain threshold, and using a recovering unit to discharge the capacitor based on dimming signals and voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a power transistor is used in a DC-DC converter to drive LED arrays, then the LED array can be powered and boosted, but the power transistor may deplete over time without warning, causing output voltage failure

Engineering Contradiction:
Improvepower transistor operation reliabilityVSAvoidpower transistor depletion status information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent implements a sensing unit that continuously monitors the source voltage of the power transistor and provides feedback signals to indicate depletion status. The first comparator compares the source voltage against a first threshold voltage, and the second comparator compares it against a second threshold voltage, providing continuous feedback about the transistor's operational state without requiring direct inspection of the transistor itself.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces voltage thresholds as intermediary reference values that mediate between the actual power transistor state and the control system. Instead of directly measuring transistor properties, the system uses these threshold voltages as intermediaries to infer transistor health status, making the monitoring process simpler and more reliable.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the source voltage of the power transistor is monitored to detect degradation, then depletion can be sensed, but additional components (comparators, capacitors) are required increasing device complexity

Engineering Contradiction:
Improvepower transistor depletion sensing capabilityVSAvoidsensing unit component count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensing unit leverages the power transistor's own source voltage as the monitoring parameter, allowing the transistor to essentially monitor itself through its voltage characteristics. This self-service approach eliminates the need for separate sensing sensors or complex measurement systems, reducing overall device complexity while maintaining reliable depletion detection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent monitors changes in the source voltage parameter of the power transistor to detect degradation. By tracking voltage parameter changes against predetermined thresholds, the system can infer transistor health status without requiring complex physical measurements or additional sensing mechanisms, thus maintaining simplicity.

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If a capacitor is charged to indicate power transistor depletion, then a clear error signal is generated, but the capacitor must be discharged to reset the indication

Engineering Contradiction:
Improvepower transistor depletion indication clarityVSAvoiderror indication reset operation
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent uses the capacitor voltage as a feedback indicator that automatically reflects the power transistor's operational status. When the source voltage exceeds the threshold, the capacitor charges and provides a clear error indication. The system continuously monitors and updates this feedback signal, making the indication both clear and automatically resettable through normal operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The capacitor serves as an intermediary energy storage element that translates the instantaneous voltage threshold violation into a sustained error signal. This intermediary mechanism provides clear, stable indication while the discharge path acts as an intermediary reset mechanism, automatically clearing the error state when conditions normalize without requiring manual intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the LED driving circuit to effectively sense power transistor degradation, preventing output voltage failures and allowing for timely corrective measures, ensuring stable operation of the LED array.

Implementation Method 1

a first comparator configured to output a first high signal if a voltage level of a source voltage of the power transistor is greater than a voltage level of a predetermined first voltage

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 2

the sensing unit includes a first comparator configured to output a first high signal if a voltage level of a source voltage of the power transistor is greater than a voltage level of a predetermined first voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9253834B2LED driver circuit having a sensing unit
Publication Date: 2016.02.02 MAGNACHIP SEMICON LTD
  • US9253834B2 patent drawing
  • US9253834B2 patent drawing
  • US9253834B2 patent drawing

AI summary

A LED driving circuit having a sensing unit is disclosed. The LED driving circuit includes an input unit configured to receive a dimming signal to drive an LED array, a DC-DC converter including a power transistor configured to perform a switching operation, the DC-DC converter being configured to provide an output voltage to the LED array by the switching operation, a PWM signal generating unit configured to provide a PWM signal to adjust power of the LED array to the power transistor, a LED driving unit configured to drive the LED array using the dimming signal, and a sensing unit configured to sense degradation of the power transistor.