LED Driver Circuit for Triac Dimmer Compatibility

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Solution Overview

Problem

LED light bulbs are not compatible with triac dimmer switches due to the triac's requirement for a charge current when off and a minimum load current when conducting, leading to flickering or non-linear dimming effects, and their non-linear light output makes it difficult to achieve smooth dimming control.

Innovation Solution

A non-linear electrical circuit comprising a current sense circuit, PNP transistor current amplifier, NPN transistor controller, and N-channel MOSFET circuit that senses input current and adjusts resistance to maintain consistent conduction, combined with a non-linear OPAMP circuit to mimic incandescent dimming characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED light bulbs are used with triac dimmer switches, then energy efficiency is improved, but compatibility and dimming performance deteriorate due to triac charge current requirements and minimum load current requirements

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcompatibility with triac dimmer
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

A dummy load circuit is introduced as an intermediary component between the LED driver and the triac dimmer switch. This dummy load provides the necessary charge current when the triac is off and maintains minimum load current during conduction, enabling the LED bulb to work seamlessly with triac dimmers without modifying the LED driver's core functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention dynamically adjusts the dummy load resistance based on the triac's conduction state. When the triac is off, the dummy load provides higher resistance to supply charge current; during conduction, it adjusts to maintain minimum load current. This parameter change enables compatibility across different dimming levels and triac states.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If LED drivers linearly scale LED current to AC input voltage, then control simplicity is improved, but dimming linearity deteriorates due to LED's non-linear light output characteristics

Engineering Contradiction:
Improvecontrol simplicityVSAvoiddimming linearity
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The invention implements a feedback mechanism where the actual LED current is sensed and compared with the desired current. The error signal is then used to adjust the PWM duty cycle, compensating for the LED's non-linear characteristics. This closed-loop control ensures linear dimming perception while maintaining relatively simple driver architecture.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention dynamically adjusts the PWM duty cycle based on the desired dimming level and LED current characteristics. Rather than using a fixed linear relationship between AC voltage and LED current, the system adapts the duty cycle in real-time to achieve perceptually linear dimming across the entire brightness range.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20230009890A1Electrical circuit for increasing compatibility between LED drivers and dimmer switches
Publication Date: 2023.01.12 STAR MICROELECTRONIC SYST LLC
  • US20230009890A1 patent drawing
  • US20230009890A1 patent drawing
  • US20230009890A1 patent drawing

AI summary

An electrical circuit for providing led light bulb drivers with the necessary electrical load for most triac and digital dimmer switches and provide dimming control to mimic incandescent light bulbs is described herein. The electrical circuit includes a non-linear electrical load circuit that is electrically coupled to a rectified alternating current (AC) input power source and providing the necessary load current to initiate and maintain activation of triac and digital dimmer switches. A phase sense and amplifier circuit is also coupled to the rectified AC input power source and it senses the AC input voltage phase, then transmits a control signal to the light emitting diode (LED) driver to adjust the current level of the power being delivered to the LEDs in a manner to mimic the dimming of incandescent light bulbs.