LED Driver TRIAC Dimmer Flicker Control

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Solution Overview

Problem

Conventional LED drivers are not dimmable when powered by a varying supply voltage from a TRIAC dimmer, leading to light flicker, inefficiency, and increased power dissipation, and they require large input filter capacitance which is costly and reduces Power Factor Correction (PFC) efficiency.

Innovation Solution

A lighting system with multiple LED units connected in series or parallel, a switch assembly for modifying the topology, and a control unit that adjusts the interconnection based on the supply voltage to maintain optimal load voltage, using a Buck or Boost converter to convert the input power source, and a waveform analyzer to synchronize with the supply voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional LED drivers are powered by a varying supply voltage from a TRIAC dimmer, then the LED driver can be dimmed, but light flicker occurs and the driver becomes inefficient

Engineering Contradiction:
Improvedimming capabilityVSAvoidlight stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The LED driver dynamically adjusts its operating parameters in response to the varying supply voltage from the TRIAC dimmer. The control circuit monitors the instantaneous voltage and modulates the LED current accordingly, transforming the static LED driver into a dynamic system that adapts to voltage variations, thereby eliminating flicker while maintaining dimming capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the electrical parameters (current, voltage, timing) of the LED driver based on the input voltage conditions. By adjusting the drive current waveform and timing parameters in response to the TRIAC dimmer's varying voltage, the system maintains stable LED operation across different dimming levels without flicker

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a large input filter capacitance is used in the LED driver, then the power supply filtering is improved, but the size, weight, cost increase and Power Factor Correction efficiency decreases

Engineering Contradiction:
Improvepower supply stabilityVSAvoidcapacitance size
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention extracts the filtering function from the traditional large input capacitor and relocates it to the output side of the power converter. By placing the filter capacitor after the switching regulator, the system achieves effective power supply filtering with a much smaller capacitor, eliminating the need for large, heavy, and expensive input capacitors while improving PFC efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The switching regulator acts as an intermediary between the varying supply voltage and the LED load. It converts the unstable input voltage into a stable output voltage, allowing the use of smaller filter capacitors. The regulator mediates the voltage variations, enabling effective filtering with reduced capacitance values

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a load is provided in parallel to the LED driver to ensure minimum holding current for the TRIAC, then the TRIAC conducting state is maintained, but power dissipation increases and efficiency decreases

Engineering Contradiction:
ImproveTRIAC conducting stabilityVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The LED driver itself provides the holding current for the TRIAC through its normal operating current. By designing the driver to maintain sufficient current through the TRIAC during its conducting period, the system eliminates the need for separate parallel loading circuits. The driver serves its primary function while simultaneously maintaining TRIAC conduction, achieving self-service and improving efficiency

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for efficient dimming and retrofitting with reduced flicker, lower capacitance needs, and improved PFC, maintaining light intensity and color consistency while minimizing power loss and flicker effects.

Implementation Method 1

a power converter, such as a switching regulator or a linear regulator for powering an LED or assembly of LEDs

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3232737B1LED based lighting application
Publication Date: 2021.03.17 ELDOLAB HLDG BV
  • EP3232737B1 patent drawingFigure 1a
  • EP3232737B1 patent drawingFigure 1b~2a
  • EP3232737B1 patent drawingFigure 2b~3a

AI summary

The present invention relates to a lighting application, the lighting application can e.g. comprise an LED assembly comprising a serial connection of two or more LED units, each LED unit comprising one or more LEDs, each LED unit being provided with a controllable switch for substantially short-circuiting the LED unit. The lighting application further comprises a control unit for controlling a drive unit and arranged to receive a signal representing a voltage level of the supply voltage, and control the switches in accordance with the signal. The invention further provides for an LED driver that enables to operate a TRIAC based dimmer at an optimal holding current and an LED driver comprising a switchable buffer, e.g. a capacitor.