LED Driver Tuning Interface for Dynamic Parameter Adjustment

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Solution Overview

Problem

Existing LED driver systems are limited to a single maximum output current and voltage, restricting their operational flexibility and requiring multiple drivers for different power configurations, which increases development time, cost, and storage needs.

Innovation Solution

An LED driver circuit with a power converter, tuning interface circuit, and controller that allows for dynamic adjustment of output voltage and current during offline operation, enabling consolidation of multiple drivers into a single unit with a constant power type operation range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single LED driver is designed with fixed maximum output current and voltage, then the driver structure is simple and reliable, but the operational flexibility is limited and multiple drivers are needed for different power configurations

Engineering Contradiction:
Improveoperational flexibilityVSAvoiddriver structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustability of output parameters by introducing a tuning interface circuit that allows the maximum output current and voltage of the LED driver to be modified during offline operation. The controller receives tuning signals that reconfigure the power converter's operating parameters, enabling the same driver to adapt to different power configurations without requiring multiple fixed drivers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the LED driver dynamically by allowing the maximum output current (Iout_max) and maximum output voltage (Vout_max) to be adjusted through the tuning interface. This enables the driver to operate across a range of power configurations (e.g., 80W, 60W, 40W) by modifying its parameter settings rather than being fixed at a single configuration.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple LED drivers are used for different power configurations, then the operational flexibility is improved, but the development time, cost, and storage needs increase

Engineering Contradiction:
Improvepower configuration flexibilityVSAvoiddevelopment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent creates a universal LED driver platform that can perform multiple power configuration functions through a single device. By incorporating the tuning interface circuit and parameter adjustment capability, one driver design serves the function of what would traditionally require multiple specialized drivers, thereby reducing development time and standardizing the product line.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple LED drivers are used for different power configurations, then the operational flexibility is improved, but the cost and storage room requirements increase

Engineering Contradiction:
Improvedriver configuration optionsVSAvoidnumber of drivers required
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent merges the functionality of multiple fixed-configuration drivers into a single adjustable driver. The tuning interface allows one physical driver unit to replace what would traditionally require 3-5 different driver models, thereby reducing inventory requirements and storage space while maintaining the ability to provide various power configurations.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9693411B1LED driver configuration and dimming interface for dynamic adjustment of driver operating parameters
Publication Date: 2017.06.27 UNIVERSAL LIGHTING TECHNOLOGIES INC
  • US9693411B1 patent drawing
  • US9693411B1 patent drawing
  • US9693411B1 patent drawing

AI summary

An LED driver circuit is provided with a dynamic operating range which can be set using an offline tuning interface. During an online mode of operation, a controller for a power converter is configured to regulate the output voltage and the output current generated by the power converter based on a dimming control signal from a dimming control interface, a sensed output from the power converter, and programmed maximum output voltage and maximum output current values. During an offline mode of operation, the tuning interface may be coupled to the dimming control interface and provides a sequence of digital pulses corresponding to a desired maximum output voltage, maximum output current, or operating parameter. The controller then modifies the programmed maximum output voltage and the maximum output current values based on the predetermined sequence of digital pulses received via the tuning interface circuit.