LED Driver With Universal Control Interface For Protocol Translation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing LED driver systems require unique drivers for each wireless communication protocol and provider's firmware and software interface, leading to high manufacturing costs and complex designs, as small line voltage fluctuations cause significant changes in LED brightness and temperature-dependent electrical properties necessitate constant current regulation.

Innovation Solution

A system comprising a driver and a control module that translates received control signals from various schemes into a predetermined Pulse Width Modulated (PWM) control scheme, making the driver compatible with multiple control modules and reducing the need for multiple driver variants, allowing for universal compatibility and simplified design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If unique drivers are designed for each wireless communication protocol and provider's firmware, then compatibility with specific control modules is improved, but manufacturing cost and device complexity increase significantly

Engineering Contradiction:
Improvecompatibility with control modulesVSAvoiddriver variants
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The driver is designed with a universal control interface that can work with multiple wireless communication protocols (Wi-Fi, Bluetooth, Zigbee) and provider-specific firmwares through a standardized PWM input, eliminating the need for protocol-specific driver variants while maintaining broad compatibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A control module serves as an intermediary between various wireless communication protocols and the driver, translating different protocols into a standardized PWM control signal that the driver can process, thereby decoupling protocol diversity from driver design

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If unique drivers are designed for each wireless communication protocol and provider's firmware, then compatibility with specific control modules is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecompatibility with control modulesVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The driver is designed with a universal control interface that can work with multiple wireless communication protocols (Wi-Fi, Bluetooth, Zigbee) and provider-specific firmwares through a standardized PWM input, eliminating the need for protocol-specific driver variants while maintaining broad compatibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The driver responds to changes in PWM duty cycle parameters to adjust LED brightness and operating characteristics, allowing a single driver design to accommodate different control requirements through parameter adjustment rather than hardware variation

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single driver is designed to work with multiple control modules, then manufacturing cost and device complexity are reduced, but compatibility with various control protocols must be maintained

Engineering Contradiction:
Improvedriver variantsVSAvoidcompatibility with control protocols
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

A control module serves as an intermediary between various wireless communication protocols and the driver, translating different protocols into a standardized PWM control signal that the driver can process, thereby decoupling protocol diversity from driver design

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protocol-specific functionality is extracted from the driver and placed into separate control modules, allowing the driver to focus solely on PWM-based control while protocol handling is delegated to dedicated interface components

Inventive Principle:
Principle #2Taking out (Extraction)

4Device complexity

If control signals are directly applied to LED driver, then system simplicity is maintained, but line voltage fluctuations cause significant brightness changes in LED

Engineering Contradiction:
Improvesystem simplicityVSAvoidLED brightness stability
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The driver acts as an intermediary between the control module and LED, receiving PWM control signals and generating stable constant current output that compensates for line voltage fluctuations, thereby isolating the LED from voltage variations while maintaining control simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The driver incorporates feedback mechanisms that monitor output current and adjust driving parameters in real-time to maintain constant current flow to the LED, ensuring stable brightness output despite variations in input voltage or LED electrical properties

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces manufacturing costs and simplifies the design of LED driver systems by enabling a single driver to work with various control modules, reduces the number of driver variants, and allows for easier UL certification, while enabling upgrades without replacing drivers and simplifying LED control by eliminating the control protocol variant.

Implementation Method 1

A system comprising a driver and a control module that translates received control signals from various schemes into a predetermined Pulse Width Modulated (PWM) control scheme

Methodology Applied
Scientific EffectPulse Width Modulation:

Implementation Method 2

LEDs require a driver that can convert incoming AC power to a more suitable DC power. Typically, a driver converts 120V 60 Hz AC power to a low-voltage DC power required by LEDs

Methodology Applied
Scientific EffectAC to DC conversion:

Implementation Method 3

because LED electrical properties change with temperature fluctuations, the driver regulates and maintains a constant amount of current

Methodology Applied
Scientific EffectConstant current regulation:

Data Source

PatentEP3935922B1Drivers with simplified connectivity for controls
Publication Date: 2024.10.16 BRIDGELUX INC
  • EP3935922B1 patent drawingFigure 1
  • EP3935922B1 patent drawingFigure 2
  • EP3935922B1 patent drawingFigure 3

AI summary

There is provided a system comprising a driver and a control module, the control module capable of translating a received control signal having a first control scheme into a driver control signal having a predetermined second control scheme; and wherein the driver is configured for generating a driver output based on the identity of the first control scheme and the driver control signal. A driver, control module, and a method of controlling an LED system are also provided.