LED Driver Voltage Detection Circuit for Zigbee Control

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Solution Overview

Problem

Existing LED luminaire solutions face challenges in energy efficiency and maintenance costs due to the need for ballasts in ballast-compatible LED lamps, while AC mains-operable LED lamps lack compatibility with existing fixtures, and daylight harvesting systems suffer from poor design and calibration issues, leading to suboptimal energy savings and high installation costs.

Innovation Solution

An LED luminaire design that converts AC mains voltage to DC voltage using a power converter and power switching driver, incorporating a voltage detection circuit with optocoupler and PFC, allowing for dimming control and integration with Zigbee luminaire controllers to optimize energy usage and reduce installation costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ballast-compatible LED lamps are used to replace fluorescent lamps, then installation is straightforward without rewiring, but the ballast consumes extra power continuously and increases total cost of ownership

Engineering Contradiction:
Improveinstallation easeVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent removes the ballast component from the lighting system entirely, replacing it with a self-sustaining AC mains-operable LED driver that integrates all necessary power conversion and control functions within the LED luminaire itself, eliminating the continuous power consumption and maintenance burden of the ballast

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The LED driver circuit is designed to perform multiple functions: power conversion from AC mains, LED array control, daylight harvesting integration, and wireless communication, replacing the need for separate ballast and control components while reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If AC mains-operable LED lamps are used, then energy efficiency is improved and maintenance is reduced, but compatibility with existing fixtures requires ballast removal or bypassing

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinstallation complexity
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The LED luminaire is designed as a self-sufficient unit that contains its own AC mains-operable driver circuitry, eliminating the need for external ballasts or complex wiring modifications. The device automatically adapts to existing fixtures through simplified wiring configurations

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If ballast-compatible LED lamps are used, then initial cost is low, but long-term maintenance costs and labor costs for ballast replacement are high

Engineering Contradiction:
Improveinitial costVSAvoidmaintenance cost
Core Design Contradiction:
Quantity of substanceVSEase of repair

Solution Approach 1:

By removing the ballast component entirely and integrating all control functions into the LED driver, the patent eliminates the need for future ballast replacements, reducing long-term maintenance costs and labor requirements while improving system reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements comprehensive integration of control functions within the LED driver itself, providing more functionality than traditional ballast-compatible systems. This includes built-in daylight harvesting, wireless communication capabilities, and adaptive LED control, which collectively reduce maintenance needs despite potentially higher initial component costs

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables cost-effective, energy-efficient LED lighting with reduced maintenance needs, improved compatibility with existing fixtures, and enhanced energy savings through intelligent lighting control, leveraging the Zigbee protocol for remote control and energy management.

Implementation Method 1

The optocoupler circuit comprises an LED and a photo-detector. The LED is configured to receive the flyback signal from both the first voltage detection circuit and the second voltage detection circuit and to illuminate the photo-detector

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

The photo-detector is configured to receive the flyback signal in an optical form, to recover the flyback signal in an optical form to an electric signal

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 3

a power converter configured to convert a line voltage from alternate-current (AC) mains into a first direct-current (DC) voltage

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 4

The power switching driver is coupled to the power converter and configured to convert the first DC voltage into a second DC voltage with an output current driving the one or more LED arrays

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS10390394B2Solid-state lighting with an interface between an internal control voltage and an external voltage
Publication Date: 2019.08.20 ALEDDRA INC
  • US10390394B2 patent drawing
  • US10390394B2 patent drawing
  • US10390394B2 patent drawing

AI summary

An LED luminaire comprises a power converter, a power switching driver, LED array(s) powered by the power switching driver, and a voltage detection circuit. The voltage detection circuit comprises a first voltage detection circuit, a second voltage detection circuit, a voltage regulator circuit, an optocoupler circuit, and a pair of low-voltage input ports receiving an external voltage. The voltage detection circuit is configured to extract a flyback signal from an output voltage and the external voltage and to couple the flyback signal to the power switching driver. The external voltage comprises a voltage sent from a Zigbee luminaire controller, which comprises a Zigbee module and a meter and control unit. The Zigbee luminaire controller is configured to receive commands from the Zigbee module, to control the LED luminaire, and to measure in response to the commands.