LED Driver Circuit Regulates Current via Voltage Feedback

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Solution Overview

Problem

Existing switching power converters for LEDs struggle to maintain consistent current due to factors like heating and aging, affecting the color perception and efficiency of LED backlighting in devices such as PDAs and cell phones.

Innovation Solution

A driver circuit that regulates the duty cycle based on output voltage sampling, rather than current sensing, to maintain a constant current in each switching cycle, ensuring steady light intensity and color without attempting to keep the output voltage constant, and incorporating a controlled ramp-up mode for reduced stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If voltage regulation is used to control LED current, then the control circuit is simple, but the current drifts due to heating and aging

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidcurrent stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback mechanism by sensing the output voltage and using it to determine the duty cycle for current regulation. The controller adjusts the switching duty cycle based on the sensed voltage to maintain constant LED current, eliminating current drift caused by heating and aging while keeping the circuit relatively simple.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces direct current sensing with voltage sensing. Instead of measuring current directly (which would require complex current sensing circuits), the system senses the voltage across the LED and uses this voltage information to control the duty cycle, thereby indirectly regulating current with simpler circuitry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If constant voltage is maintained at output terminal, then voltage control is easy, but output current cannot remain constant under varying conditions

Engineering Contradiction:
Improvevoltage control easeVSAvoidcurrent consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent transitions from static voltage control to dynamic control. The system continuously senses the output voltage and dynamically adjusts the duty cycle in real-time to maintain constant current, allowing the control parameter to change adaptively in response to varying LED characteristics due to heating and aging.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter from fixed voltage to variable duty cycle. By modulating the duty cycle based on sensed voltage, the system maintains constant current despite changes in LED forward voltage characteristics, achieving precise current control through parameter variation.

Inventive Principle:
Principle #35Parameter changes

3Speed

If rapid startup is implemented, then system response is fast, but stress on LEDs and user eyes increases

Engineering Contradiction:
Improvestartup speedVSAvoidstress on LEDs and eyes
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent implements a ramp-up mode that gradually increases the duty cycle over multiple switching cycles during startup. This periodic, incremental approach allows the LED current to increase smoothly rather than abruptly, reducing thermal and electrical stress on the LEDs and minimizing eye strain for users while still achieving relatively fast startup.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures efficient and consistent LED lighting with reduced stress on the system and user's eyes, maintaining color accuracy and intensity across varying conditions, and is applicable beyond white LEDs and flat panel displays.

Implementation Method 1

The driver circuit senses the output voltage and controls the converter's duty cycle to provide a steady current to the output terminal in each switching cycle

Methodology Applied
Scientific EffectVoltage sensing and feedback control: Feedback

Implementation Method 2

one terminal of a PMOS switch 104 whose other terminal 110 is connected to induction coil L1

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8193795B2Output current and input power regulation with a power converter
Publication Date: 2012.06.05 EXAR CORP
  • US8193795B2 patent drawing
  • US8193795B2 patent drawing
  • US8193795B2 patent drawing

AI summary

A power converter circuit senses the output voltage (Vo) and controls the converter's duty cycle (d1) to provide a steady output current (Io) or input power (Pin) in each switching cycle (T). During an initial period (Tramp), the controller provides a possibly smaller target current (Iramp) to reduce the system stress while the output voltage rises to a suitable value (InitVtar).